Ppap Automotive Interview Questions, Process, and Tips for Experienced

Q1. Manufacturing tools and si Die
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Q1. Fifo & lifo concept
Ans. First in first out , last in first out
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Q2. Perpetual inventory
Ans. A continuous accounting practices that record inventory change in real time without the need for physical inventory so the book inventory accurately show the real stock
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Q1. Relatable with Resume
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Q1. CTC Discussion and Beneficiaries discussion and Basic Knowledge in TPS
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Q1. About your self , family background details, educational details, about experience, current and expected CTC etc.
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Q1. Quality management system, handling abnormalities in quality, about process & product & defect knowledge, core tools, implementation of core tools, poka yoke with real life experience, supplier quality che...read more
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Q1. Final round will done with plant head a brief introduction, daily work management, core tools , etc
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Q1. Capacity planning explain, Tact time calculation,
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Q2. Shift calculation of month, OEE formula
Ans. 
Shift calculation of month and OEE formula
• Shift calculation involves determining the number of shifts in a month

• OEE formula is used to calculate Overall Equipment Effectiveness

• OEE = Availability x Performance x Quality

• Availability = Operating Time / Planned Production Time

• Performance = Actual Production Rate / Ideal Production Rate

• Quality = Good Units Produced / Total Units Produced
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Overall experience,
Performance,
Attitude,
Professional,
Bio data,
Skill level

Q1. Process of new tool making on cnc milling m/c
Ans. 
The process of new tool making on CNC milling machine involves several steps.
• Designing the tool using CAD software

• Selecting the appropriate material for the tool

• Creating a toolpath using CAM software

• Setting up the CNC milling machine

• Machining the tool using the CNC milling machine

• Inspecting and testing the tool for accuracy and quality
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Q2. Knowledge of manufacturing on software
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Q3. Correction in mould after trial
Ans. 
Correction in mould after trial is a common practice to ensure quality and accuracy of the final product.
• After the trial, the mould is inspected for any defects or imperfections.

• If any issues are found, the mould is corrected by making necessary adjustments.

• This may involve modifying the design or making changes to the machining process.

• The corrected mould is then tested again to ensure that the changes have been effec...read more
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