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I applied via Walk-in and was interviewed before Jun 2020. There was 1 interview round.
Force is a push or pull on an object, pressure is the force applied per unit area, and stress is the force applied to a material per unit area.
Force is measured in Newtons (N)
Pressure is measured in Pascals (Pa)
Stress is measured in Pascals (Pa)
Force can cause pressure and stress on an object or material
Pressure and stress can cause deformation or damage to an object or material
I applied via Referral and was interviewed in Dec 2022. There were 3 interview rounds.
There are three main types of defects in engineering: design defects, manufacturing defects, and usage defects.
Design defects occur when there is an issue with the initial design of a product, leading to problems in its functionality or safety. For example, a car with a faulty braking system due to a design flaw.
Manufacturing defects happen during the production process, resulting in a product that does not meet the in...
The 7 wastes refer to inefficiencies in a process that can be eliminated to improve productivity and quality.
Transportation: Unnecessary movement of materials or products
Inventory: Excess inventory leading to waste of resources
Motion: Unnecessary movement of people
Waiting: Idle time in a process
Overproduction: Producing more than needed
Overprocessing: Doing more work than necessary
Defects: Errors that require rework or
Line balance refers to distributing workload evenly among different stations in a production line to optimize efficiency.
Line balance ensures that each station in the production line has a similar amount of work to do.
It helps in preventing bottlenecks and maximizing throughput.
Line balance can be achieved by adjusting the cycle times at each station or by adding/subtracting workstations.
An example of line balance is i...
To reduce defects and increase productivity, focus on continuous improvement, training, quality control, and efficient processes.
Implement a quality control system to catch defects early on
Provide regular training to employees to improve skills and knowledge
Analyze data to identify root causes of defects and implement corrective actions
Streamline processes to eliminate waste and improve efficiency
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality.
Factors affecting OEE include equipment downtime, speed loss, and defects in production.
Improving OEE involves reducing downtime, increasing production speed, and minimizing defects.
For example, implementing preventive maintenance can reduce eq
I applied via Naukri.com and was interviewed before Sep 2020. There were 3 interview rounds.
Line balance refers to the equal distribution of work among different stations in a production line.
Line balance ensures that each station in a production line has a similar workload.
It helps in optimizing the efficiency and productivity of the production process.
Line balancing techniques involve analyzing the tasks, cycle times, and capacities of each station to achieve optimal balance.
An example of line balance is wh...
Lead time is the time it takes to complete a process from start to finish.
Lead time includes all the steps involved in a process, from planning to delivery.
It is an important metric for businesses to measure and improve efficiency.
Lead time can vary depending on the complexity of the process and the resources available.
For example, the lead time for manufacturing a car can be several months, while the lead time for del
Torque is decided based on the required force and the distance from the axis of rotation.
Determine the required force for the task
Calculate the distance from the axis of rotation
Use the formula T = F x d to calculate torque
Consider any external factors that may affect torque requirements
Choose a motor or engine with sufficient torque output
Working with unions requires clear communication, respect, and a willingness to negotiate.
Establish open lines of communication with union representatives
Respect the collective bargaining agreement and union rules
Negotiate in good faith to find mutually beneficial solutions
Be prepared to compromise and find creative solutions
Stay informed about labor laws and regulations
Address any grievances or disputes promptly and f
Improving shopfloor requires optimizing processes, training employees, and utilizing technology.
Analyze current processes and identify areas for improvement
Invest in employee training and development
Implement technology such as automation and data analytics
Regularly review and adjust processes to ensure efficiency
Encourage employee feedback and suggestions
Maintain a clean and organized workspace
5S is a workplace organization method that uses a set of principles to create and maintain an organized, clean, and efficient work environment.
Sort - separate necessary items from unnecessary ones
Set in order - arrange necessary items in a logical manner
Shine - clean the work area and equipment
Standardize - establish procedures for maintaining the first three S's
Sustain - ensure that the first four S's are followed con...
I applied via Job Portal and was interviewed in Aug 2021. There were 2 interview rounds.
I applied via Recruitment Consulltant and was interviewed in Nov 2021. There were 3 interview rounds.
I appeared for an interview before Feb 2024.
An alloy is a mixture of two or more metals, or a metal combined with another element, to enhance its properties.
Alloys are created to improve the strength, durability, or other properties of metals.
Common examples of alloys include steel (iron and carbon), bronze (copper and tin), and brass (copper and zinc).
DFM (Design for Manufacturing) is the process of designing a product to optimize its manufacturability.
Consider manufacturing processes early in the design phase
Minimize the number of parts and components
Design for ease of assembly and disassembly
Use standard components and materials whenever possible
Collaborate closely with manufacturing engineers
Strength: Problem-solving skills, Weakness: Public speaking
Strength: Strong problem-solving skills from previous projects
Strength: Ability to work well under pressure and meet deadlines
Weakness: Lack of confidence in public speaking situations
Weakness: Working on improving communication skills through practice and training
In five years, I see myself as a senior engineer leading a team on innovative projects and continuing to grow professionally.
Advancing to a senior engineer role
Leading a team on innovative projects
Continuing to grow professionally
Possibly pursuing further education or certifications
Exploring opportunities for mentorship and leadership development
I applied via Approached by Company and was interviewed before Nov 2022. There were 4 interview rounds.
All manufacturing process
I applied via Approached by Company and was interviewed in Feb 2024. There were 4 interview rounds.
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