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Tata AutoComp Systems
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I applied via Referral and was interviewed in Dec 2022. There were 3 interview rounds.
There are three main types of defects in engineering: design defects, manufacturing defects, and usage defects.
Design defects occur when there is an issue with the initial design of a product, leading to problems in its functionality or safety. For example, a car with a faulty braking system due to a design flaw.
Manufacturing defects happen during the production process, resulting in a product that does not meet the in...
The 7 wastes refer to inefficiencies in a process that can be eliminated to improve productivity and quality.
Transportation: Unnecessary movement of materials or products
Inventory: Excess inventory leading to waste of resources
Motion: Unnecessary movement of people
Waiting: Idle time in a process
Overproduction: Producing more than needed
Overprocessing: Doing more work than necessary
Defects: Errors that require rework or
Line balance refers to distributing workload evenly among different stations in a production line to optimize efficiency.
Line balance ensures that each station in the production line has a similar amount of work to do.
It helps in preventing bottlenecks and maximizing throughput.
Line balance can be achieved by adjusting the cycle times at each station or by adding/subtracting workstations.
An example of line balance is i...
To reduce defects and increase productivity, focus on continuous improvement, training, quality control, and efficient processes.
Implement a quality control system to catch defects early on
Provide regular training to employees to improve skills and knowledge
Analyze data to identify root causes of defects and implement corrective actions
Streamline processes to eliminate waste and improve efficiency
OEE stands for Overall Equipment Effectiveness, a measure of how well a manufacturing process is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality.
Factors affecting OEE include equipment downtime, speed loss, and defects in production.
Improving OEE involves reducing downtime, increasing production speed, and minimizing defects.
For example, implementing preventive maintenance can reduce eq
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I have 5 years of experience working as a mechanical engineer in the automotive industry.
Designed and implemented new components for vehicle engines
Performed stress analysis and simulations to ensure product durability
Collaborated with cross-functional teams to troubleshoot and resolve technical issues
Managed projects from concept to production, meeting strict deadlines
I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a residential building.
Designed a new software system for a manufacturing company to streamline production processes
Implemented a renewable energy solution for a residential building to reduce energy costs and environmental impact
Collaborated with a team of engineers t...
I applied via Naukri.com and was interviewed in May 2023. There were 2 interview rounds.
Sheet metal techniques involve cutting, bending, and shaping metal sheets to create various components.
Cutting techniques include shearing, sawing, and laser cutting.
Bending techniques involve using a press brake or a roller to create bends in the metal.
Shaping techniques can include stretching, shrinking, and deep drawing.
Common sheet metal components include brackets, enclosures, and panels.
Simulation in Solidworks allows engineers to test designs virtually before physical prototyping.
Solidworks Simulation helps analyze stress, vibration, thermal effects, and more on designs.
It allows for optimization of designs to improve performance and reduce costs.
Examples include testing the strength of a bridge design or analyzing heat dissipation in an electronic component.
Simulation results can be used to make inf...
Tip stability procedure involves ensuring the stability of a structure or equipment's tip to prevent accidents or damage.
Check the center of gravity of the structure or equipment
Ensure proper anchoring or support for the tip
Consider wind or external forces that may affect tip stability
Regularly inspect and maintain the tip stability procedure
Fool proofing techniques are methods used to prevent mistakes or errors from occurring.
Implementing thorough testing procedures
Providing clear instructions and guidelines
Using automation tools to reduce human error
Implementing checks and balances in the system
Training employees on best practices and potential pitfalls
I applied via Recruitment Consulltant and was interviewed before Jan 2023. There were 2 interview rounds.
CBM stands for Condition-Based Maintenance and TBM stands for Tunnel Boring Machine.
CBM is a maintenance strategy that uses real-time data to determine the condition of equipment and schedule maintenance accordingly.
TBM is a machine used to excavate tunnels with a circular cross-section through a variety of soil and rock strata.
MTTR (Mean Time to Repair) is the average time required to repair a failed component or syst...
A hydraulic system is a technology that uses fluid to transmit power and control movement.
Hydraulic systems use a fluid, typically oil or water, to transmit power.
The system consists of a pump, valves, actuators, and fluid lines.
The pump pressurizes the fluid, which is then distributed through the system.
Valves control the flow and direction of the fluid.
Actuators, such as cylinders or motors, convert the fluid pressur...
I applied via Naukri.com and was interviewed in Jun 2022. There were 3 interview rounds.
I applied via Naukri.com and was interviewed in Mar 2022. There were 2 interview rounds.
I applied via Recruitment Consulltant and was interviewed in Nov 2021. There were 3 interview rounds.
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Assistant Manager
395
salaries
| ₹3.5 L/yr - ₹14 L/yr |
Senior Engineer
240
salaries
| ₹2.8 L/yr - ₹10.5 L/yr |
Senior Design Engineer
172
salaries
| ₹4.5 L/yr - ₹13.5 L/yr |
Design Engineer
139
salaries
| ₹2.4 L/yr - ₹9.6 L/yr |
Deputy Manager
133
salaries
| ₹6 L/yr - ₹20.2 L/yr |
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