Sundaram Clayton Interview Questions, Process, and Tips

Q1. Procedure of die maintenance
Ans. 
Die maintenance involves regular inspection, cleaning, lubrication, and repair to ensure optimal performance and longevity.
• Inspecting the die for wear, cracks, or damage

• Cleaning the die to remove any debris or contaminants

• Lubricating the die to reduce friction and prevent corrosion

• Repairing any issues found during inspection, such as replacing worn components or fixing cracks

• Testing the die after maintenance to ensure
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Q2. Surface coating of dies
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Surface coating of dies is a process used to enhance their durability and performance.
• Surface coating helps to reduce friction and wear on the die

• Coatings like titanium nitride and diamond-like carbon are commonly used

• The coating thickness and composition depend on the specific application

• Surface coating can improve the die's resistance to corrosion and chemical damage

• Coatings can also provide thermal insulation and im
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Q3. Defects on dies
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Defects on dies are common in tool & die making and can affect the quality and performance of the final product.
• Defects on dies can include cracks, chips, or wear on the cutting edges.

• Misalignment or improper assembly of die components can also lead to defects.

• Inadequate cooling or lubrication can cause heat-related defects such as warping or distortion.

• Defects can result from improper maintenance or lack of regular in...read more
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Q1. Why did u leave the previous company
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Q1. Current working deatails
Ans. 
I am currently working as a production engineer in a low pressure die-casting company.
• My responsibilities include overseeing the production process, ensuring quality control, and managing the team.

• I work closely with the design and development team to ensure that the products meet the required specifications.

• I also collaborate with the maintenance team to ensure that the equipment is functioning properly.

• I regularly an...read more
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Q2. Company related questions
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Q3. That company related questions
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Q4. Simply simple question
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Q5. Basic questions about our self introduction
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Q1. Custom report developed for Business monitoring
Ans. 
A custom report developed for business monitoring provides insights and analysis on key performance indicators.
• Custom reports are tailored to specific business needs and requirements

• They provide real-time or periodic data on various metrics such as sales, revenue, inventory, etc.

• Reports can be generated using SAP tools like SAP Crystal Reports, SAP BusinessObjects, or custom-built solutions

• They help in identifying tren...read more
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Q2. Any solution for standard issue that faced during implementation
Ans. 
Yes, there are several solutions for standard issues faced during implementation.
• Creating a detailed project plan with clear timelines and milestones

• Ensuring proper communication and collaboration between all stakeholders

• Conducting thorough testing and quality assurance before going live

• Providing comprehensive training and support for end-users

• Regularly monitoring and evaluating the system to identify and address any i...read more
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Q3. Connected with SAP and solved MRP
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Basic aptitude test with mental ability

Q1. Thermal, Manufacturing and Design related questions 3 sections
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Q1. Which is heavy lead or Aluminum?
Ans. 
Lead is heavier than aluminum.
• Lead has a density of 11.34 g/cm³ while aluminum has a density of 2.70 g/cm³.

• Lead is commonly used in batteries, bullets, and radiation shielding due to its high density.

• Aluminum is used in aircraft, cans, and construction due to its lightweight and corrosion-resistant properties.
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Q2. What is 5S? and how will you implement it?
Ans. 
5S is a workplace organization method that aims to improve efficiency and productivity by organizing and standardizing the workplace.
• Sort: Remove unnecessary items from the workplace

• Set in order: Organize the remaining items in a logical and efficient manner

• Shine: Clean and maintain the workplace

• Standardize: Establish procedures and guidelines for maintaining the workplace

• Sustain: Continuously improve and maintain the ...read more
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Q1. Based on experience and updated in resume will be the question
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Q2. General questions related to department and pervious work related question will be ask.
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Q1. Salary negotiable will be discuss in this round
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Q2. General related to management and working hours and other benefits will be discussed
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Q1. Write and explain GD&T symbols?
Ans. 
GD&T symbols are used to specify the geometric requirements of a part or assembly.
• GD&T stands for Geometric Dimensioning and Tolerancing

• Symbols include: flatness, circularity, perpendicularity, concentricity, position, and more

• Each symbol has a specific meaning and is used to communicate precise engineering requirements

• GD&T is used in industries such as aerospace, automotive, and manufacturing

• Example: A position symbol...read more
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Q2. Explain Cp, Cpk & Pp, Ppk?
Ans. 
Cp, Cpk, Pp, and Ppk are statistical process control indices used to measure process capability and performance.
• Cp and Cpk measure how well a process meets its specifications, with Cpk being more accurate for non-centered processes.

• Pp and Ppk measure how well a process performs relative to its natural variation, with Ppk being more accurate for non-centered processes.

• All four indices are calculated using the process me...read more
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Q1. Related to GD&T, CNC programming knowledge, SPC, Fixture design and development, Tool design and development.
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