Sundaram Clayton Tool & DIE Maker Interview Questions and Answers

Q1. How do come wrinkles problem
Ans. 
Wrinkles occur due to excessive stress on the material during the forming process.
• Wrinkles are caused by compressive stresses in the material.

• They occur when the material is stretched or bent too much in a localized area.

• Factors that contribute to wrinkles include material thickness, bend radius, and lubrication.

• Wrinkles can be prevented by adjusting the forming process parameters or using a different material.

• Examples...read more
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Q2. How do controll the pressure of press shop
Ans. 
The pressure of press shop can be controlled by adjusting the hydraulic pressure and regulating the speed of the press.
• Adjust hydraulic pressure to control the pressure of the press shop

• Regulate the speed of the press to control the pressure

• Ensure proper maintenance of the press machine to avoid pressure fluctuations

• Use pressure sensors to monitor and control the pressure

• Train the operators to handle the press machine ...read more
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Q3. How do welding & matching
Ans. 
Welding is the process of joining two metal pieces together by heating them to a melting point and fusing them. Matching involves ensuring the dimensions and specifications of the welded pieces are accurate.
• Welding involves using heat to melt and fuse two metal pieces together

• Matching involves ensuring the dimensions and specifications of the welded pieces are accurate

• Welding and matching are important skills for a too...read more
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Q4. How do come crack problem
Ans. 
Crack problems in tool and die making can occur due to various reasons.
• Cracks can occur due to improper heat treatment of the material.

• Excessive stress on the tool can also lead to cracks.

• Improper design or manufacturing process can also be a cause.

• Cracks can also occur due to wear and tear over time.

• Regular maintenance and inspection can help prevent crack problems.
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Q5. How do come dent mark problem
Ans. 
Dent mark problems occur due to various reasons such as improper handling, tool wear, and material defects.
• Improper handling of the tool or material can cause dent marks.

• Tool wear can also lead to dent marks on the material.

• Material defects such as impurities or inconsistencies can result in dent marks.

• Dent marks can also occur due to incorrect tool selection or setup.

• Proper maintenance and inspection of tools can help
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Q1. Why do you want to leave the job
Ans. 
Seeking new challenges and growth opportunities
• Looking for new challenges to expand my skill set

• Interested in opportunities for career advancement

• Seeking a more dynamic work environment
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Q2. Tell us about your tool room structure
Ans. 
Our tool room structure is organized and efficient, with designated areas for different tools and equipment.
• We have separate sections for storing cutting tools, measuring instruments, and machinery.

• Each tool is labeled and stored in its designated place for easy access and inventory management.

• We follow a strict tool maintenance schedule to ensure all tools are in optimal condition for use.

• Our tool room is equipped wit...read more
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आपने जॉब के बारे में बताइए

Q1. Depends on experience
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Q2. Related to systematic approach
Ans. Problem solving tools, OEE, FPY, Root cause analysis. 14Q, 5S
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