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I applied via Naukri.com and was interviewed before Feb 2023. There were 2 interview rounds.
Die maintenance involves regular inspection, cleaning, lubrication, and repair to ensure optimal performance and longevity.
Inspecting the die for wear, cracks, or damage
Cleaning the die to remove any debris or contaminants
Lubricating the die to reduce friction and prevent corrosion
Repairing any issues found during inspection, such as replacing worn components or fixing cracks
Testing the die after maintenance to ensure
Surface coating of dies is a process used to enhance their durability and performance.
Surface coating helps to reduce friction and wear on the die
Coatings like titanium nitride and diamond-like carbon are commonly used
The coating thickness and composition depend on the specific application
Surface coating can improve the die's resistance to corrosion and chemical damage
Coatings can also provide thermal insulation and im
Defects on dies are common in tool & die making and can affect the quality and performance of the final product.
Defects on dies can include cracks, chips, or wear on the cutting edges.
Misalignment or improper assembly of die components can also lead to defects.
Inadequate cooling or lubrication can cause heat-related defects such as warping or distortion.
Defects can result from improper maintenance or lack of regular in...
I applied via LinkedIn and was interviewed in Jun 2024. There were 8 interview rounds.
CMM inspection report handling
Instrument handling statistical process control
Process control
Problem identification group discussion man machine material method analysing root case analyses
Drawing and GD&T handling
Layout inspection product instruction layout instruction control plan and FMEA
Parts Per Million and reaction handling control
Statical process control
Process control
Instrument handling
Flatness perpendicularly run out
GD&T handling
Process layout product layout layout inspection and control panel, FMEA
Problem identification group discussion and man machine material method root cast analyse
Drawing and CMM instruction report handling
Defect problems can be solved using root cause analysis, corrective actions, and preventive measures.
Identify the root cause of the defect through data analysis and investigation.
Implement corrective actions to address the root cause and prevent recurrence.
Develop preventive measures to ensure similar defects do not occur in the future.
Use tools like 5 Whys, Fishbone Diagram, and Pareto Analysis for problem-solving.
Reg...
Sundaram Clayton interview questions for popular designations
I applied via Naukri.com and was interviewed in Feb 2024. There was 1 interview round.
Experienced production engineer with a strong background in managing teams and optimizing processes.
Bachelor's degree in Mechanical Engineering
5+ years of experience in production engineering
Proficient in CAD software and project management tools
Led a team that increased production efficiency by 20%
Implemented lean manufacturing principles to reduce waste
I would prioritise my job by assessing deadlines, importance, and impact on overall production.
Assess deadlines for each task and prioritize based on urgency
Consider the importance of each task in relation to production goals
Evaluate the impact of each task on overall production efficiency
Delegate tasks when necessary to ensure all priorities are met
Regularly review and adjust priorities as needed
Strength: Strong problem-solving skills. Weakness: Sometimes too detail-oriented.
Strength: Able to quickly identify and solve production issues
Strength: Excellent at analyzing data and optimizing processes
Weakness: Can get caught up in minor details and lose sight of the bigger picture
Weakness: Working on improving delegation skills to focus on high-priority tasks
I believe that switching companies will provide me with new challenges, opportunities for growth, and a chance to apply my skills in a different environment.
Opportunity for career advancement
Desire for new challenges and experiences
Ability to apply skills in a different setting
Seeking a more supportive work culture
Better compensation and benefits package
Implemented lean manufacturing practices resulting in 20% increase in production efficiency.
Implemented lean manufacturing practices to streamline production processes
Introduced automation in certain production stages to reduce manual labor and increase efficiency
Optimized production scheduling to minimize downtime and maximize output
Trained production staff on new techniques and technologies to improve overall perform
Get interview-ready with Top Sundaram Clayton Interview Questions
I applied via Approached by Company and was interviewed in May 2023. There were 8 interview rounds.
Automation air cleaning machine
Kia ccl air cleaning
Air cleaning automation
Kia ccl air cleaning
Cnc auto running
Diploma mechanical engineering
5s work my cabin &working area
I applied via Campus Placement and was interviewed in Jan 2024. There was 1 interview round.
CNC machining operation involves using computer-controlled machines to shape materials like metal or plastic.
CNC machines use computer programs to control the cutting tools and produce precise shapes.
Operators must have knowledge of programming, tooling, and materials to ensure accurate results.
Examples of CNC machining operations include milling, turning, drilling, and grinding.
I applied via Campus Placement
4 sections of Mechanical, FM, Thermal, Manufacturing, Design
5S is a workplace organization method that aims to improve efficiency and productivity by eliminating waste and optimizing workflow.
Sort - separate necessary items from unnecessary ones
Set in order - arrange necessary items in a logical and efficient manner
Shine - clean and inspect the work area regularly
Standardize - establish procedures and guidelines for maintaining the 5S system
Sustain - ensure that the 5S system i...
Lead is more denser than aluminium.
Density of lead is 11.34 g/cm³ while that of aluminium is 2.70 g/cm³
Lead is commonly used in radiation shielding due to its high density
Aluminium is commonly used in aircraft due to its low density
Casting should be thorough
Aluminium die Casting
I have 5 years of work experience in managing documents and ensuring accuracy and organization.
Managed document filing system to ensure easy access and organization
Reviewed and edited documents for accuracy and completeness
Trained team members on document handling procedures
Implemented digital document management system for efficiency
Collaborated with other departments to streamline document processes
Analyzing failure mode data involves identifying patterns and trends to improve processes and prevent future failures.
Identify common failure modes and their frequency
Look for any trends or patterns in the data
Determine root causes of failures
Develop strategies to address and prevent future failures
I was interviewed before Feb 2024.
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The duration of Sundaram Clayton interview process can vary, but typically it takes about less than 2 weeks to complete.
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