Sundaram Clayton Quality Engineer Interview Questions and Answers

Q1. About customer specific requirements
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Q2. What is mean by ppap
Ans. 
PPAP stands for Production Part Approval Process, a standardized process in the automotive industry to ensure suppliers meet quality standards.
• PPAP is a set of documents and procedures used to ensure that a supplier's parts meet the customer's requirements.

• It includes documentation such as control plans, process flow diagrams, and inspection records.

• PPAP is typically required by automotive manufacturers before a new pa...read more
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Q1. Salary negotiation
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Q2. Genral hr questions
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Q1. Tell me about your self
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Q2. Why you want to switch
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Q3. Past Experience
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Q4. Salary expected
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Q1. Related to Quality assurance
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Q2. 8D analysis steps
Ans. 
8D analysis is a problem-solving method used to identify, correct, and prevent recurring problems.
• Define the problem

• Form a team

• Containment actions

• Root cause analysis

• Corrective actions

• Implement permanent corrective actions

• Prevent recurrence

• Recognize team efforts
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Q3. 7QC tools steps
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The 7QC tools are a set of quality control tools used for problem-solving and process improvement.
• Identify the problem or process to be improved

• Collect data related to the problem

• Display data visually using tools like histograms or scatter plots

• Analyze the data to identify root causes of the problem

• Brainstorm and implement solutions

• Monitor the results of the implemented solutions

• Standardize the process to prevent recur
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Q4. How to handle warranty parts
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Warranty parts should be properly documented, tracked, and analyzed to identify trends and improve product quality.
• Create a system to track warranty parts including serial numbers, dates, and reasons for return

• Analyze warranty parts data to identify common issues and trends

• Work with suppliers to address recurring issues and improve product quality

• Implement corrective actions based on warranty parts analysis to prevent
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Any one past experience for quality issue

Q1. Why I should hire you
Ans. 
I have a strong background in quality engineering, proven track record of improving processes, and a passion for continuous improvement.
• I have a Bachelor's degree in Engineering with a focus on quality control

• I have successfully implemented lean manufacturing principles in my previous role, resulting in a 20% increase in efficiency

• I am certified in Six Sigma and have led multiple projects that resulted in cost savings
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Q1. What in ecn process?
Ans. 
ECN process stands for Engineering Change Notice process, which is used to document and track changes made to a product or process.
• ECN process is used to document and track changes made to a product or process.

• It involves creating a formal notice detailing the proposed change, including the reason for the change and its potential impact.

• The notice is then reviewed and approved by relevant stakeholders before implementa...read more
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Q2. What is bom for harness??
Ans. 
BOM for harness refers to the Bill of Materials for the components used in the harness assembly.
• BOM for harness includes a list of all components required for the harness assembly

• It specifies the quantity of each component needed

• BOM helps in ensuring all necessary parts are included in the assembly

• Examples of components in a harness BOM: wires, connectors, terminals, protective sleeves
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Q1. Indroduce about your self
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Q2. List out the quality core tools
Ans. 
Quality core tools are essential techniques used in quality engineering to ensure product quality and process improvement.
• Failure Mode and Effects Analysis (FMEA)

• Control Plans

• Statistical Process Control (SPC)

• Measurement Systems Analysis (MSA)

• Advanced Product Quality Planning (APQP)

• Production Part Approval Process (PPAP)
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Q1. What QA define short?
Ans. 
QA defines short as the process of identifying and addressing defects or issues in a product or system.
• QA involves testing and analyzing the product or system to ensure it meets quality standards.

• It includes activities such as test planning, test execution, defect tracking, and reporting.

• QA aims to prevent defects and improve the overall quality of the product or system.

• Examples of QA activities include functional test
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Q2. What is your strength and your motive for the job ?
Ans. To work with confidence and best communication with employees And give training properly.
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Q3. How will you manage after short time?
Ans. If the employee is short i will doing the task which is very important on the site.
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Q4. What is your responsibility about this job?
Ans. Achive targets, doing best work with employees.
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Q1. How many type of aggregate
Ans. 
There are several types of aggregates used in various industries, including construction and manufacturing.
• Aggregates are materials such as sand, gravel, crushed stone, and slag that are used in the production of concrete, asphalt, and other construction materials.

• They provide strength, stability, and durability to the final product.

• Different types of aggregates have different properties and uses, such as fine aggregat...read more
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Q2. Define shear force
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Shear force is the force that acts parallel to a surface, causing one layer of a material to slide or deform relative to another layer.
• Shear force is a type of internal force that occurs in materials subjected to external loads.

• It is responsible for the deformation or failure of materials.

• Shear force is measured in units of force, such as Newtons or pounds.

• Examples of shear force include cutting a piece of paper with s
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Q3. How many type of curing
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There are several types of curing processes used in various industries.
• Thermal curing: involves the application of heat to cure a material, such as in the baking of paint on a car.

• Chemical curing: involves the use of chemicals or additives to initiate the curing process, such as in the curing of epoxy resins.

• Radiation curing: involves the use of ultraviolet (UV) or electron beam (EB) radiation to cure materials, such a...read more
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Q4. Your favourite subject engineering?
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Q1. What is the least count of cmm
Ans. 
The least count of a CMM (Coordinate Measuring Machine) is the smallest increment that can be measured by the machine.
• The least count of a CMM is typically determined by the resolution of its measuring system.

• For example, if a CMM has a resolution of 0.001 mm, then its least count would be 0.001 mm.

• The least count is important for ensuring accurate and precise measurements in quality control processes.
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Q2. Roles & responsibility in previous organisation
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Q3. Difference between chemical & mechanical properties according to Grades in casting
Ans. 
Chemical properties refer to the behavior of materials in different chemical environments, while mechanical properties refer to how materials respond to applied forces.
• Chemical properties include corrosion resistance, chemical stability, and reactivity with other substances.

• Mechanical properties include strength, hardness, ductility, and toughness.

• Different grades of casting materials will have varying chemical and mec...read more
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Q1. What is 8D ,do you aware of it?
Ans. 
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
• 8D stands for Eight Disciplines and is a structured problem-solving process.

• It involves a team approach to thoroughly analyze a problem, identify root causes, and implement corrective actions.

• The 8D process includes steps such as forming a team, defining the problem, implementing interim containment actio...read more
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Q2. How many quality tools are there
Ans. 
There are various quality tools used in quality engineering to analyze and improve processes.
• There are around 7 basic quality tools commonly used in quality engineering: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.

• Additional quality tools include: 5 Whys, fishbone diagram, 8D methodology, Failure Mode and Effects Analysis (FMEA), Statistical Process Cont...read more
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Q3. Describe about quality tools??
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Quality tools are techniques and methodologies used to monitor, analyze, and improve processes to ensure high quality outcomes.
• Quality tools help identify and solve quality-related issues in processes.

• Examples include Pareto charts, fishbone diagrams, control charts, and scatter diagrams.

• These tools can be used to track defects, analyze root causes, monitor process variations, and make data-driven decisions.

• Quality too...read more
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Q4. Tell me about your self??
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Q5. What is your previous experience in ??
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Q6. What is 5s and define??
Ans. 
5S is a methodology used to organize a workplace for efficiency and effectiveness.
• Sort: Remove unnecessary items from the workplace.

• Set in order: Organize remaining items in a logical manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining the organized workplace.

• Sustain: Ensure the 5S system is maintained and improved over time.

• Example: Implementing 5S in...read more
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Logical Reasoning,Verbal Reasoning

Q1. Sir how hard you work in life
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Q2. How did you finish your hard work
Ans. 
I finished my hard work by prioritizing tasks, staying organized, seeking help when needed, and ensuring quality standards were met.
• Prioritized tasks based on deadlines and importance

• Stayed organized by creating to-do lists and setting goals

• Sought help from team members or supervisors when facing challenges

• Ensured quality standards were met through thorough testing and attention to detail
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