Sundaram Clayton Production Engineer Interview Questions and Answers

I am a production engineer with experience in optimizing manufacturing processes and ensuring efficient production.

• Experienced production engineer

• Skilled in optimizing manufacturing processes

• Ensuring efficient production

• Strong knowledge of production equipment and technologies

• Proficient in analyzing data and implementing improvements

• Collaborative team player

I was a Senior Production Engineer in my previous company.

• I held the position of Senior Production Engineer.

• I was responsible for overseeing production processes and ensuring efficiency.

• I worked closely with the production team to identify and resolve any issues.

• I implemented improvements to optimize production output and reduce costs.

• I collaborated with other departments to coordinate production schedules and meet dea...read more

As a Production Engineer, my role is to oversee the manufacturing process, optimize production efficiency, and ensure quality control.

• Overseeing the manufacturing process

• Optimizing production efficiency

• Ensuring quality control

• Identifying and resolving production issues

• Implementing process improvements

• Collaborating with cross-functional teams

• Monitoring production metrics and analyzing data

• Creating and maintaining produc

DFT in painting stands for Dry Film Thickness.

• DFT is the thickness of the paint film after it has dried.

• It is measured using a coating thickness gauge.

• The DFT is important for ensuring proper protection and appearance of the painted surface.

• For example, a coating may require a minimum DFT of 2 mils to provide adequate corrosion protection.

• DFT can also affect the drying time and curing of the paint.

Dry film thickness refers to the thickness of a coating after it has dried and cured.

• It is measured using a coating thickness gauge.

• It is important to ensure that the dry film thickness meets the specifications for the coating.

• The dry film thickness can affect the performance and durability of the coating.

• Examples of coatings that require specific dry film thickness include paint, powder coating, and plating.

• Dry film t...read more

Excess DFT can lead to increased cost and longer production time.

• Excess DFT can lead to increased material usage and waste.

• It can also lead to longer production time and increased cost.

• The excess DFT may also affect the performance and durability of the product.

• It is important to ensure that the DFT is within the specified range to avoid these issues.

Overall Equipment Effectiveness (OEE) is a measure of how effectively equipment is being utilized to produce quality products.

• OEE is calculated by multiplying availability, performance, and quality rates.

• Availability rate measures the percentage of time the equipment is available for production.

• Performance rate measures the speed at which the equipment is producing products compared to its maximum capacity.

• Quality rate...read more

Improved production efficiency by implementing new processes and reducing downtime.

• Implemented a new scheduling system that reduced production downtime by 20%

• Developed and implemented a preventive maintenance program that reduced equipment breakdowns by 15%

• Led a team in optimizing production line layout, resulting in a 10% increase in overall efficiency

• Streamlined inventory management processes, reducing waste and impr...read more

High pressure die casting is a metal casting process in which molten metal is injected into a mold cavity under high pressure.

• Molten metal is injected into a mold cavity under high pressure

• The mold is made of two halves and is designed to create a specific shape

• The process is used to create complex shapes with high accuracy and surface finish

• Commonly used for manufacturing automotive parts, aerospace components, and co

Cycle time is the time taken to complete a task while takt time is the time available to complete a task.

• Cycle time is the total time taken to complete a process, including both processing and waiting time.

• Takt time is the rate at which a product must be produced to meet customer demand.

• Cycle time should be less than or equal to takt time to meet customer demand.

• For example, if a company has a takt time of 60 seconds a...read more

My family background is diverse and has influenced my values and work ethic.

• My parents are both engineers, which inspired my interest in the field.

• I have two siblings, one of whom is a doctor, which has given me exposure to the medical field.

• My grandparents were farmers, teaching me the importance of hard work and problem-solving.

• My family has always encouraged education and supported my career aspirations.