Bonsai Pharma Interview Questions and Answers

The process of restarting the line after maintenance involves thorough inspection, testing, and coordination with various departments.

• Inspect the equipment to ensure it is in proper working condition

• Test the machinery to confirm it is functioning correctly

• Coordinate with maintenance team to address any issues that may arise

• Communicate with production team to ensure smooth transition back to operation

Lean is a methodology focused on minimizing waste and maximizing value in production processes.

• Lean is a systematic approach to identifying and eliminating waste in processes.

• The principles of lean include continuous improvement, respect for people, and delivering value to customers.

• Meta tools in lean refer to techniques like value stream mapping, 5S, and kanban that help in implementing lean principles.

• To reduce wastage, lean focuses on eliminating activities that do not add...read more

Cleaning and sanitization involves several steps to ensure a safe and hygienic environment.

• Remove any visible dirt or debris from the surface

• Wash the surface with soap and water

• Rinse the surface thoroughly

• Apply a disinfectant to kill germs and bacteria

• Allow the surface to air dry

• Regularly clean and sanitize high-touch surfaces like doorknobs, light switches, and countertops

I have troubleshooted various production issues such as equipment malfunctions and process inefficiencies.

• Identified and resolved issues with malfunctioning machinery

• Implemented solutions to improve production efficiency

• Troubleshooted quality control problems to ensure product standards were met

Food safety refers to the practices and procedures that ensure food is safe to eat and free from contamination.

• Food safety involves proper handling, storage, and preparation of food to prevent foodborne illnesses.

• It includes maintaining cleanliness in food production areas and following hygiene practices.

• Regular monitoring and inspection of food products to ensure they meet safety standards.

• Examples include washing hands before handling food, cooking food to the correct tempe...read more

OEE stands for Overall Equipment Effectiveness. It is a measure of how well a manufacturing process is performing.

• OEE is calculated by multiplying Availability, Performance, and Quality.

• Availability = (Operating Time / Planned Production Time) * 100%

• Performance = (Ideal Cycle Time / Total Count) * 100%

• Quality = (Good Count / Total Count) * 100%

• OEE = Availability * Performance * Quality

• For example, if a machine operates for 8 hours out of a planned 10 hours, with a performance...read more