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100+ EXL Service Interview Questions and Answers

Updated 30 Jan 2025

Q1. 1. What is the differences between 1st angle projection & third angle projection? 2. Define hardness & types. 3. What is the difference between brinell hardness & Rockwell hardness. 4. What is the surface rough...

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Ans.

Answers to various technical questions related to fixture design engineering.

  • First angle projection and third angle projection are two methods of representing a 3D object in 2D drawings.

  • Hardness is the resistance of a material to indentation, scratching, or deformation.

  • Brinell hardness and Rockwell hardness are two methods of measuring hardness.

  • The surface roughness for semi-finishing operation depends on the material and the required finish.

  • Types of welding include MIG, TIG,...read more

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Q2. What is 2 stroke and 4 Stroke engine please explain it?

Ans.

2 stroke and 4 stroke engines are types of internal combustion engines with different cycles.

  • 2 stroke engine completes a power cycle in 2 strokes of the piston, while a 4 stroke engine completes it in 4 strokes.

  • In a 2 stroke engine, the intake, compression, power, and exhaust strokes occur in just 2 strokes of the piston.

  • In a 4 stroke engine, the intake, compression, power, and exhaust strokes occur in 4 separate strokes of the piston.

  • 2 stroke engines are simpler and lighter,...read more

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Q3. From energy equation, prove how temperature profile over a flat plate becomes parabolic

Ans.

Temperature profile over a flat plate becomes parabolic due to the energy equation.

  • The energy equation describes the conservation of energy in a fluid flow.

  • For a flat plate, the energy equation simplifies to the heat conduction equation.

  • The heat conduction equation is a second-order partial differential equation.

  • The solution to the heat conduction equation for a flat plate yields a parabolic temperature profile.

  • This parabolic profile is due to the balance between heat conduct...read more

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Q4. What are your views about agriculture in modern India?

Ans.

Agriculture in modern India is a crucial sector for the country's economy and livelihoods.

  • India is the world's second-largest producer of food and has a diverse range of crops and farming practices.

  • The government has implemented various policies and initiatives to support farmers and increase productivity.

  • However, challenges such as climate change, water scarcity, and low profitability for small farmers persist.

  • The use of technology and innovation in agriculture is growing, w...read more

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Q5. Suppose there is a bike stand and you can take or park your vehicle from anyw here .suggest a suitable data structure for implementing such a bike stand and s upport your answer

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Q6. Velocity profile and shear stress profile for circular pipe and couette flow. Boundary conditions regarding the same

Ans.

Explanation of velocity and shear stress profiles for circular pipe and Couette flow with boundary conditions.

  • Velocity profile for circular pipe is parabolic, while for Couette flow it is linear.

  • Shear stress profile for circular pipe is also parabolic, while for Couette flow it is constant.

  • Boundary conditions for circular pipe include no slip at the wall and constant pressure at the ends.

  • Boundary conditions for Couette flow include no slip at the stationary wall and constant ...read more

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Q7. What is the difference between encapsulation and abstraction?

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Q8. What is p.t.o shaft and how many types of p.t.o ?

Ans.

A P.T.O. shaft is a mechanical component used to transfer power from a tractor or vehicle to an attached implement. There are mainly two types of P.T.O. shafts: transmission P.T.O. and live P.T.O.

  • Transmission P.T.O. shaft is directly connected to the transmission of the vehicle and operates at the same speed as the vehicle's engine.

  • Live P.T.O. shaft is independent of the vehicle's transmission and can be engaged and disengaged while the vehicle is in motion.

  • Other types of P.T...read more

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Q9. Expain engineering and true stress strain graphs and different regions in it

Ans.

Explanation of engineering and true stress strain graphs and their different regions.

  • Engineering stress-strain graph shows the relationship between stress and strain during deformation of a material.

  • True stress-strain graph takes into account the reduction in cross-sectional area of the specimen during deformation.

  • The different regions in the graph are elastic region, yield point, plastic region, necking and fracture.

  • Elastic region is where the material behaves elastically an...read more

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Q10. 1- What is tpm & howmany pillars of tpm and name? 2- what do you mean by CI? 3- what is 4m? 4- how to find out productivity? 5- what is cycle time? 6- VSM & VM?

Ans.

TPM stands for Total Productive Maintenance, which is a holistic approach to equipment maintenance involving 8 pillars. CI stands for Continuous Improvement. 4M refers to Man, Machine, Material, and Method. Productivity is calculated by dividing output by input. Cycle time is the total time taken to complete a process. VSM stands for Value Stream Mapping and VM stands for Value Stream Management.

  • TPM is a proactive approach to maintenance involving 8 pillars such as Autonomous...read more

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Q11. Energy equation and terms in it. There physical importance

Ans.

The energy equation is a mathematical representation of the conservation of energy principle in various forms.

  • The energy equation states that the total energy of a system remains constant.

  • It includes terms such as kinetic energy, potential energy, internal energy, and work done.

  • Kinetic energy is the energy possessed by an object due to its motion.

  • Potential energy is the energy stored in an object due to its position or condition.

  • Internal energy is the sum of the microscopic k...read more

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Q12. 1- how to motivated your manpower in working time? 2- what is takt time & line balancing? 3- how to CAPA implimentation? 4- what is full form of RPN?

Ans.

Motivate manpower by setting clear goals, providing training, recognizing achievements. Takt time is time needed to produce one unit. Line balancing is distributing workload evenly. CAPA implementation involves identifying root causes and taking corrective actions. RPN stands for Risk Priority Number.

  • Motivate manpower by setting clear goals and expectations

  • Provide training and development opportunities to enhance skills

  • Recognize and reward achievements to boost morale

  • Takt tim...read more

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Q13. Why should tractor have bigger back wheels

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Q14. What does object represents in physical world?

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Q15. Direction of frictional force on wheels in case of back wheel drives

Ans.

Frictional force on wheels in back wheel drive is in the opposite direction of motion.

  • Frictional force on back wheels acts in the opposite direction of the vehicle's motion

  • This helps propel the vehicle forward by pushing against the ground

  • Examples include rear-wheel drive cars and motorcycles

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Q16. What does bs4 stands for and why it is implemented in automobiles?!

Ans.

BS4 stands for Bharat Stage 4, a set of emission standards implemented in automobiles to regulate air pollution.

  • BS4 stands for Bharat Stage 4, which is an emission standard set by the Indian government to regulate the amount of pollutants released by vehicles.

  • It is implemented in automobiles to reduce harmful emissions such as carbon monoxide, hydrocarbons, nitrogen oxides, and particulate matter.

  • BS4 compliant vehicles have engines that are designed to produce lower levels of...read more

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Q17. Why the rear wheels of a tractor larger compared to the ones in the front

Ans.

The rear wheels of a tractor are larger compared to the ones in the front for better traction and stability.

  • Larger rear wheels provide more surface area for better traction on uneven terrain.

  • The weight of the tractor is distributed towards the rear, so larger wheels help in maintaining stability.

  • The rear wheels also bear the majority of the load, so they need to be stronger and more durable.

  • Larger rear wheels help in reducing slippage and provide better control during heavy p...read more

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Q18. What is difference between structures and classes?

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Q19. What do you know about Managed Services in IT Infrastructure?

Ans.

Managed Services in IT Infrastructure refers to outsourcing the management of IT infrastructure to a third-party provider.

  • Managed Services providers offer proactive monitoring, maintenance, and support for IT infrastructure.

  • They can provide services such as network management, server management, security management, and cloud management.

  • Managed Services can help organizations reduce costs, improve efficiency, and enhance security.

  • Examples of Managed Services providers include...read more

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Q20. 1 - what is 5s? 2- what do you mean quality? 3- 7 qc tool? 4- name of last 6th sem subjects?

Ans.

5S is a workplace organization method that improves efficiency and safety by organizing and standardizing workspaces.

  • 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain

  • It involves organizing workspaces to eliminate waste and improve productivity

  • Example: Sorting tools and materials, arranging them in a logical order, cleaning work areas regularly

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Q21. Definitions of first angle and third angle projections

Ans.

First angle and third angle projections are methods used in engineering and technical drawing to represent a 3D object on a 2D plane.

  • First angle projection is commonly used in Europe and Asia, where the object is imagined to be in the first quadrant of a right-handed coordinate system.

  • Third angle projection is commonly used in North America, where the object is imagined to be in the third quadrant of a right-handed coordinate system.

  • In first angle projection, the top view is ...read more

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Q22. Explain how you write a c++ code and explain its execution

Ans.

C++ code is written using a text editor and compiled using a compiler. The compiled code is then executed.

  • Start by writing the code in a text editor like Visual Studio Code or Sublime Text

  • Save the code with a .cpp extension

  • Compile the code using a compiler like GCC or Clang

  • Execute the compiled code in a terminal or command prompt

  • Debug the code using a debugger like GDB or Visual Studio Debugger

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Q23. What is GST ? How is GST across states ?

Ans.

GST stands for Goods and Services Tax. It is a single tax system that replaced multiple indirect taxes in India.

  • GST is a destination-based tax system

  • It is levied on the value of goods and services at each stage of the supply chain

  • GST rates vary across different goods and services

  • It is applicable across all states in India

  • GST has simplified the tax structure and reduced tax evasion

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Q24. What are the learn in John deere Ind Pvt Ltd ?

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Q25. What is corrosion. Its advantages and disadvantages

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Q26. What is TDS ? Gave a TDS entry

Ans.

TDS stands for Tax Deducted at Source. It is a tax collected by the government at the time of payment.

  • TDS is a tax collected by the government at the time of payment.

  • It is deducted from the payment made to the recipient.

  • The person making the payment is responsible for deducting TDS and depositing it with the government.

  • TDS is applicable on various types of payments such as salary, rent, commission, etc.

  • The TDS entry in the books of accounts will show the amount deducted and d...read more

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Q27. What is machine? What is gear?describe various types of gear and it's use. Thermodynamics related questions. Newton's law ... 5s, in brief.

Ans.

A machine is a device that uses energy to perform a specific task. A gear is a rotating machine part with teeth that mesh with other gears.

  • A machine is a mechanical or electrical device that uses energy to perform work or tasks.

  • Gears are mechanical devices with teeth that mesh with other gears to transmit motion and power.

  • Types of gears include spur gears, helical gears, bevel gears, worm gears, etc.

  • Spur gears are the most common type and have straight teeth that are parallel...read more

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Q28. Definitions of coefficient of friction and microscopic view of friction

Ans.

Coefficient of friction is a measure of the resistance to motion between two surfaces in contact. Microscopic view involves interlocking of surface asperities.

  • Coefficient of friction is a dimensionless quantity that represents the ratio of the force of friction between two bodies to the force pressing them together.

  • It is influenced by factors such as surface roughness, material properties, and lubrication.

  • Microscopically, friction occurs due to the interlocking of surface asp...read more

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Q29. What is production , what is production quality problem in line

Ans.

Production is the process of creating goods or services. Production quality problems in line refer to issues that arise during the manufacturing process.

  • Production involves the creation of goods or services through a series of processes

  • Production quality problems in line refer to issues that occur during the manufacturing process, such as defects in the product or delays in production

  • Examples of production quality problems in line include equipment breakdowns, supply chain di...read more

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Q30. What was your area of improvement in your last appraisal?

Ans.

My area of improvement in my last appraisal was time management.

  • I struggled with prioritizing tasks and meeting deadlines.

  • I implemented a time management system to better organize my workload.

  • I learned to delegate tasks when necessary to ensure timely completion.

  • I improved my ability to estimate the time required for different tasks.

  • I actively sought feedback from colleagues and supervisors to identify areas for improvement.

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Q31. What is th sallery of after 1.4 year experience in electrical maintenance

Ans.

The salary after 1.4 years of experience in electrical maintenance can vary depending on factors such as location, company size, and individual skills.

  • Salaries can range from $45,000 to $70,000 per year.

  • Factors such as location (urban vs rural), company size (small vs large), and additional certifications can impact salary.

  • For example, in a metropolitan area with a large company, the salary may be higher compared to a rural area with a small company.

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Q32. What is the working mechanism of a governor in a Fuel Injection Pump (FIP)?

Ans.

A governor in a Fuel Injection Pump (FIP) controls the amount of fuel injected into the engine based on engine speed.

  • The governor senses the engine speed and adjusts the fuel delivery accordingly.

  • It maintains a constant engine speed by controlling the fuel injection rate.

  • There are different types of governors such as mechanical, electronic, and hydraulic governors.

  • Examples of governors in FIPs include flyweight governors and electronic control units (ECUs).

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Q33. What is virtual function?

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Q34. What ticketing tools you have worked on?

Ans.

I have worked on multiple ticketing tools including ServiceNow, JIRA, and Zendesk.

  • ServiceNow - used for incident management, problem management, and change management

  • JIRA - used for issue tracking and project management

  • Zendesk - used for customer support and ticket management

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Q35. Stress and strain graph for ductile materials

Ans.

Stress and strain graph for ductile materials shows a linear elastic region followed by plastic deformation.

  • Ductile materials exhibit a linear elastic region where stress is directly proportional to strain.

  • After the elastic limit, plastic deformation occurs where the material permanently deforms without breaking.

  • The stress-strain curve eventually reaches ultimate tensile strength before fracturing.

  • Examples of ductile materials include metals like copper, aluminum, and steel.

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Q36. Difference between linear and non linear analysis

Ans.

Linear analysis assumes linear relationship between inputs and outputs, while non-linear analysis considers non-linear relationships.

  • Linear analysis assumes small changes in inputs result in proportional changes in outputs

  • Non-linear analysis considers complex relationships between inputs and outputs

  • Linear analysis is simpler and faster, while non-linear analysis is more accurate

  • Examples of non-linear analysis include material yielding, large deformations, and contact problems

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Q37. What is in different in between Ace and Refrigerate?

Ans.

Ace and Refrigerate are two different terms and cannot be compared as they are not related.

  • Ace is a term used to describe someone who is very skilled or proficient in a particular activity or subject.

  • Refrigerate is a term used to describe the process of cooling or preserving food or other perishable items.

  • Ace and Refrigerate are not related to each other and cannot be compared.

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Q38. What went well? (Select multiple options, if applicable)

Ans.

The project planning and execution went well, resulting in meeting deadlines and achieving project goals.

  • Effective communication among team members

  • Proper allocation of resources

  • Regular monitoring and tracking of progress

  • Adaptability to changes in project requirements

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Q39. What is extern? Design parking lot system

Ans.

Extern is a keyword used in C and C++ programming languages to declare a variable or function that is defined in another source file.

  • Extern is used to declare a variable or function that is defined in another source file.

  • It is used to provide a reference to a variable or function that is defined in another file.

  • For example, if we have a variable declared in file1.c and we want to use it in file2.c, we can declare it as extern in file2.c.

  • This keyword is also used in header fil...read more

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Q40. why should wheels of train rotate

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Q41. What are different types of windings in transformer?

Ans.

Different types of windings in transformers include primary winding, secondary winding, and tertiary winding.

  • Primary winding: receives electrical power from the source

  • Secondary winding: delivers electrical power to the load

  • Tertiary winding: used in special transformers for specific applications

  • Auto-transformer winding: single winding used as both primary and secondary

  • Leakage winding: used to reduce leakage flux in the transformer

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Q42. What is friction. Its advantages and disadvantages

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Q43. What is maintenance and technical meaning

Ans.

Maintenance is the process of ensuring that equipment and facilities are kept in good working condition, while technical meaning refers to the specific knowledge and skills required to perform maintenance tasks.

  • Maintenance involves regular inspections, repairs, and replacements to prevent breakdowns and ensure optimal performance.

  • Technical meaning in maintenance includes understanding equipment specifications, troubleshooting issues, and performing repairs using specialized t...read more

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Q44. What is process of supply chain management?

Ans.

Supply chain management is the coordination and control of the flow of goods, services, and information from the supplier to the customer.

  • It involves the planning, sourcing, manufacturing, and delivery of products.

  • It aims to optimize efficiency, reduce costs, and improve customer satisfaction.

  • Key activities include procurement, inventory management, logistics, and demand forecasting.

  • Effective supply chain management requires collaboration and communication with suppliers, man...read more

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Q45. Connection between trading, P/L and Balance Sheet.

Ans.

Trading affects P/L which in turn affects the Balance Sheet.

  • Trading activities impact the revenue and expenses recorded in the P/L statement.

  • The P/L statement shows the net income or loss for a period.

  • The net income or loss is then reflected in the equity section of the Balance Sheet.

  • Changes in assets and liabilities also impact the Balance Sheet.

  • For example, if a company sells inventory, it will increase revenue in the P/L statement and decrease inventory in the Balance Shee...read more

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Q46. what is relay? what are different componets used in electronics.

Ans.

A relay is an electrically operated switch. Components used in electronics include resistors, capacitors, transistors, diodes, and integrated circuits.

  • Relay is an electrically operated switch used to control a circuit by a low-power signal

  • Components used in electronics include resistors, capacitors, transistors, diodes, and integrated circuits

  • Resistors are used to limit current flow, capacitors store and release electrical energy, transistors amplify or switch electronic sign...read more

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Q47. what are different types of losses in a transformer

Ans.

Different types of losses in a transformer include copper losses, iron losses, and stray losses.

  • Copper losses: Also known as I^2R losses, occur in the windings due to resistance.

  • Iron losses: Also known as core losses, occur in the core due to hysteresis and eddy currents.

  • Stray losses: Occur due to leakage flux and imperfect magnetic coupling.

  • Eddy current losses: Occur in the core due to circulating currents induced by changing magnetic fields.

  • Hysteresis losses: Occur in the c...read more

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Q48. How to analyse consumption Gap?

Ans.

Consumption gap analysis involves identifying and understanding the difference between actual and desired levels of consumption.

  • Identify the desired level of consumption

  • Determine the actual level of consumption

  • Calculate the gap by subtracting the actual level from the desired level

  • Analyze the reasons for the consumption gap

  • Identify potential solutions to bridge the gap

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Q49. What is lean manufacturing and 5'S ?

Ans.

Lean manufacturing is a systematic approach to eliminate waste and improve efficiency in production processes. 5'S is a method to organize and maintain a clean workplace.

  • Lean manufacturing focuses on reducing waste, such as overproduction, waiting time, transportation, inventory, motion, and defects.

  • It aims to improve efficiency, quality, and customer satisfaction.

  • 5'S is a set of five principles: Sort, Set in Order, Shine, Standardize, and Sustain.

  • Sort involves removing unnec...read more

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Q50. What is TPM and industrial wastes?

Ans.

TPM stands for Total Productive Maintenance and refers to a systematic approach to equipment maintenance. Industrial wastes are unwanted materials or byproducts generated during industrial processes.

  • TPM is a proactive maintenance strategy aimed at maximizing equipment effectiveness and minimizing downtime.

  • It involves regular inspections, preventive maintenance, and continuous improvement of equipment and processes.

  • TPM focuses on involving all employees in maintenance activiti...read more

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Q51. What is the function of Differential and use of Differential

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Q52. How to use graphic design tools, CAD tools and Rendering tools combined? Rendering Process?

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Q53. How will you increase your dealer sales?

Ans.

I will increase dealer sales by implementing targeted marketing strategies and providing exceptional customer service.

  • Conduct market research to identify potential customers and their needs

  • Develop targeted marketing campaigns to reach those customers

  • Provide exceptional customer service to build loyalty and encourage repeat business

  • Offer promotions and incentives to attract new customers and retain existing ones

  • Train and motivate dealers to effectively sell products and servic...read more

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Q54. Why pull is better than push

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Q55. What are you taken inventory management system

Ans.

Inventory management system is a software that helps in tracking and managing inventory levels, orders, sales, and deliveries.

  • It helps in reducing stockouts and overstocking

  • It provides real-time inventory data

  • It automates inventory-related tasks

  • It helps in forecasting demand and planning inventory levels

  • Examples include SAP, Oracle, and QuickBooks

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Q56. Advanced Technology uses in BS4 to BS6? - Automobile Engineering Question

Ans.

Advanced technology used in BS4 to BS6 includes improved engine efficiency, reduced emissions, and enhanced safety features.

  • Implementation of advanced engine technologies such as turbocharging and direct injection for improved fuel efficiency

  • Addition of exhaust gas recirculation (EGR) systems and diesel particulate filters (DPF) to reduce emissions

  • Integration of electronic stability control (ESC) and advanced driver assistance systems (ADAS) for enhanced safety

  • Introduction of...read more

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Q57. How can i achieve the hit target

Ans.

To achieve the hit target, focus on optimizing production processes, setting clear goals, and fostering a collaborative work environment.

  • Analyze current production processes and identify areas for improvement

  • Implement lean manufacturing principles to eliminate waste and increase efficiency

  • Set specific, measurable, attainable, relevant, and time-bound (SMART) goals

  • Regularly monitor progress towards the target and make adjustments as needed

  • Promote open communication and collabo...read more

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Q58. How you helped migrate on premise to online crm

Ans.

I helped migrate on premise CRM to online CRM by conducting thorough analysis, creating a migration plan, testing data integrity, and providing training.

  • Conducted thorough analysis of current CRM system and data

  • Created a detailed migration plan outlining steps and timeline

  • Tested data integrity during migration process

  • Provided training to users on the new online CRM system

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Q59. What is the role of product designer

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Q60. What are types of manufacturing losses?

Ans.

Types of manufacturing losses include material, time, quality, and productivity losses.

  • Material losses occur due to scrap, rework, or defects in raw materials.

  • Time losses occur due to machine breakdowns, changeovers, or waiting for materials.

  • Quality losses occur due to defects in the final product or during the manufacturing process.

  • Productivity losses occur due to inefficient processes, low employee morale, or lack of training.

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Q61. How to perform model analysis

Ans.

Model analysis is performed by applying loads and constraints to a virtual model and analyzing its behavior using simulation software.

  • Create a virtual model using CAD software

  • Apply loads and constraints to the model

  • Use simulation software to analyze the model's behavior

  • Interpret the results and make necessary modifications to the model

  • Repeat the process until desired results are achieved

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Q62. What is diffrence between si and ci engine

Ans.

SI engines use spark plugs to ignite fuel while CI engines use compression to ignite fuel.

  • SI engines use spark plugs to ignite fuel while CI engines use compression to ignite fuel

  • SI engines are used in cars while CI engines are used in heavy-duty vehicles

  • SI engines have higher power output while CI engines have higher fuel efficiency

  • SI engines have lower compression ratios while CI engines have higher compression ratios

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Q63. How to supply pass by one point to another point?

Ans.

Pass can be supplied from one point to another point through various means such as pipes, conveyors, or cables.

  • Pipes can be used to supply liquids or gases from one point to another.

  • Conveyors can be used to transport solid materials from one point to another.

  • Cables can be used to transmit electrical signals or power from one point to another.

  • The choice of method depends on the nature of the material being transported and the distance between the two points.

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Q64. What is the working principle of a crankshaft?

Ans.

A crankshaft is a mechanical component that converts reciprocating motion into rotational motion.

  • Converts linear motion into rotational motion

  • Consists of counterweights to balance the rotating assembly

  • Used in internal combustion engines to convert piston movement into rotational motion

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Q65. What is difference between RAN, LES and DNS

Ans.

RAN, LES, and DNS are different approaches used in computational fluid dynamics (CFD) to model turbulent flows.

  • RAN (Reynolds-Averaged Navier-Stokes) models average the flow properties over time, suitable for industrial applications.

  • LES (Large Eddy Simulation) resolves large turbulent structures while modeling smaller ones, suitable for complex flows.

  • DNS (Direct Numerical Simulation) solves all scales of turbulence without modeling, computationally expensive and used for funda...read more

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Q66. How the Checking the oil leakage

Ans.

Oil leakage can be checked by visual inspection, using dye or UV light, or by pressure testing.

  • Visual inspection involves checking for oil stains or puddles under the engine or on components.

  • Dye or UV light can be used to detect small leaks that may not be visible to the naked eye.

  • Pressure testing involves pressurizing the oil system and checking for any drop in pressure, indicating a leak.

  • Regular oil changes and maintenance can also help prevent and detect leaks early on.

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Q67. How u look importance of testing in R& D

Ans.

Testing is crucial in R&D as it ensures the quality and reliability of the product being developed.

  • Testing helps identify and fix defects early in the development cycle

  • It ensures that the product meets the desired specifications and requirements

  • Testing helps improve the overall quality and reliability of the product

  • It helps reduce the risk of product failure and costly recalls

  • Testing also helps in identifying areas for improvement and innovation

  • For example, in the medical fie...read more

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Q68. Difference between 2 stroke engine and 4 stroke engine?

Ans.

2 stroke engines have power strokes every revolution while 4 stroke engines have power strokes every other revolution.

  • 2 stroke engines have a simpler design with fewer moving parts compared to 4 stroke engines.

  • 2 stroke engines require a mix of oil and fuel for lubrication, while 4 stroke engines have a separate oil reservoir.

  • 2 stroke engines produce more pollution due to incomplete combustion, while 4 stroke engines are more fuel efficient and environmentally friendly.

  • Example...read more

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Q69. Different types of inventory gaps in system

Ans.

Inventory gaps in a system refer to discrepancies or shortages in the quantity or availability of items.

  • Stockouts: When an item is out of stock and unavailable for purchase or use.

  • Overstocking: When there is an excess of inventory beyond what is needed or can be sold.

  • Obsolete inventory: Items that are no longer in demand or have become outdated.

  • Shrinkage: Loss of inventory due to theft, damage, or other reasons.

  • Lead time gaps: Delays in receiving new inventory or replenishing...read more

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Q70. What is friction Isometric projections

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Q71. What is line balancing?

Ans.

Line balancing is the process of evenly distributing work tasks among assembly line workers to optimize productivity and efficiency.

  • Line balancing aims to minimize idle time and maximize throughput.

  • It involves analyzing the work tasks, their sequence, and the time required for each task.

  • The goal is to assign tasks in a way that ensures each worker has a similar workload.

  • Line balancing can be achieved by rearranging tasks, adding or removing tasks, or adjusting worker assignme...read more

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Q72. How do you do line balance

Ans.

Line balancing is the process of optimizing workloads across an assembly line to improve efficiency and productivity.

  • Identify the tasks required to complete the assembly process

  • Determine the cycle time for each task

  • Calculate the total available work time

  • Allocate tasks to workstations based on cycle time and available work time

  • Adjust the allocation to minimize idle time and maximize efficiency

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Q73. How will you achieve Atomicity in spark ? How does rdd work behind the scenes ?

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Q74. What is T.P.M process

Ans.

TPM (Total Productive Maintenance) is a proactive approach to maintenance that aims to maximize equipment effectiveness.

  • TPM focuses on preventing breakdowns and improving overall equipment efficiency.

  • It involves regular maintenance, cleaning, and inspection of equipment.

  • TPM also includes training employees to take ownership of equipment maintenance.

  • Example: Implementing TPM practices in a manufacturing plant to reduce downtime and increase productivity.

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Q75. Priorities for designing a shaft

Ans.

Priorities for designing a shaft include material selection, size and shape optimization, and stress analysis.

  • Selecting the appropriate material based on factors like strength, durability, and cost

  • Optimizing the size and shape of the shaft to meet performance requirements

  • Conducting stress analysis to ensure the shaft can withstand expected loads and operating conditions

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Q76. What is takt time/Cycle time

Ans.

Takt time is the rate at which a product must be produced to meet customer demand. Cycle time is the time it takes to complete one cycle of a process.

  • Takt time is calculated by dividing the available production time by the customer demand.

  • Cycle time is the time it takes to complete one unit of a product.

  • Cycle time can be used to identify bottlenecks in the production process.

  • Reducing cycle time can increase productivity and efficiency.

  • For example, if the customer demand is 10...read more

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Q77. How is power transmitted to engine?

Ans.

Power is transmitted to the engine through a system of belts, gears, and shafts connected to the engine's crankshaft.

  • Power is typically transmitted from the engine to the wheels through a transmission system.

  • In a manual transmission, power is transmitted through a clutch, gearbox, and driveshaft.

  • In an automatic transmission, power is transmitted through a torque converter and planetary gearset.

  • Some vehicles use a CVT (continuously variable transmission) to transmit power more...read more

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Q78. What is the output of sprint backlog ?

Ans.

The output of sprint backlog is a list of tasks to be completed during the sprint.

  • List of user stories and tasks to be completed

  • Estimated effort for each task

  • Priority order of tasks

  • Progress tracking against the sprint goal

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Q79. what is difference between ci and si engine

Ans.

CI engines use compression ignition while SI engines use spark ignition.

  • CI engines have higher compression ratios than SI engines.

  • CI engines are more fuel efficient but produce more emissions.

  • SI engines are used in most cars while CI engines are used in heavy-duty vehicles like trucks and buses.

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Q80. What is use of clutch?

Ans.

A clutch is a mechanical device that engages and disengages power transmission between two rotating shafts.

  • Clutches are commonly used in vehicles to allow the engine to start and stop without turning off the transmission.

  • They are also used in machines to control the power output and speed.

  • Clutches can be operated manually or automatically.

  • There are different types of clutches, including friction clutches, hydraulic clutches, and electromagnetic clutches.

  • The proper use and mai...read more

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Q81. Preorder , post-order and in-order traversal of tree

Ans.

Tree traversal methods in computer science

  • In-order traversal: Left, Root, Right

  • Pre-order traversal: Root, Left, Right

  • Post-order traversal: Left, Right, Root

  • Example: In-order traversal of tree with nodes 1, 2, 3 would be 1, 2, 3

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Q82. Effect of area on frictional force

Ans.

Frictional force is directly proportional to the area of contact between two surfaces.

  • Frictional force increases with an increase in the area of contact.

  • Frictional force decreases with a decrease in the area of contact.

  • Examples: Using a larger tire on a car increases friction for better grip. Using a smaller shoe sole reduces friction on ice.

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Q83. What do you mean by scr?

Ans.

SCR stands for Source, Course, and Resource in the context of training development.

  • Source refers to where the training content originates from

  • Course refers to the specific training program or course being developed

  • Resource refers to the materials or tools used in the training development process

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Q84. Explain Compilation process steps?

Ans.

Compilation process involves several steps to convert source code into executable code.

  • Preprocessing: Includes header file inclusion, macro expansion, and conditional compilation.

  • Compilation: Translates source code into assembly code.

  • Assembly: Converts assembly code into machine code.

  • Linking: Combines object files and libraries to create an executable file.

  • Loading: Loads the executable file into memory and prepares it for execution.

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Q85. Uses of four wheel drives

Ans.

Four wheel drives are used for off-road driving, towing heavy loads, navigating rough terrain, and improving traction in slippery conditions.

  • Off-road driving in rugged terrain

  • Towing heavy loads such as trailers or boats

  • Navigating through snow, mud, or sand

  • Improving traction on slippery roads or steep inclines

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Q86. Compression problem

Ans.

Compression problem

  • Compression is the process of reducing the size of data to save storage space or transmission time.

  • Common compression algorithms include ZIP, GZIP, and DEFLATE.

  • Lossless compression retains all the original data, while lossy compression sacrifices some data to achieve higher compression ratios.

  • Compression can be applied to various types of data, such as text, images, audio, and video.

  • Compression techniques include run-length encoding, Huffman coding, and Lem...read more

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Q87. Create your own smart pointer class

Ans.

A smart pointer is a class that wraps a raw pointer, providing additional functionality and safety.

  • Smart pointers automatically manage the lifetime of the object they point to.

  • They prevent memory leaks by ensuring that the object is deleted when it is no longer needed.

  • They can be used to implement reference counting, garbage collection, and other memory management techniques.

  • Examples of smart pointers include unique_ptr, shared_ptr, and weak_ptr in C++.

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Q88. What is lean?

Ans.

Lean is a systematic approach to eliminate waste and improve efficiency in processes.

  • Lean focuses on identifying and eliminating non-value-added activities.

  • It aims to streamline processes and reduce waste in order to improve productivity.

  • Lean principles include continuous improvement, respect for people, and customer focus.

  • Examples of lean tools and techniques include value stream mapping, 5S, and Kanban.

  • Lean can be applied in various industries such as manufacturing, healthc...read more

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Q89. How you deal with failure?

Ans.

I embrace failure as an opportunity for growth and improvement.

  • I analyze the failure to understand the root cause and identify areas for improvement.

  • I take responsibility for the failure and communicate openly about it.

  • I collaborate with the team to develop corrective actions and preventive measures.

  • I maintain a positive attitude and use failure as a learning experience.

  • I continuously strive to improve processes and systems to minimize the occurrence of failures.

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Q90. Why an need engine testing

Ans.

Engine testing is necessary to ensure the performance, reliability, and safety of engines.

  • Engine testing helps identify any potential issues or defects in the engine design or components.

  • It allows for the evaluation of engine performance under various operating conditions.

  • Testing helps in optimizing fuel efficiency and emissions control.

  • It ensures compliance with regulatory standards and certifications.

  • Engine testing is crucial for the development and improvement of engine te...read more

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Q91. Type of analysis carried out

Ans.

Various types of analysis are carried out such as structural, thermal, fluid, and dynamic analysis.

  • Structural analysis is used to determine the strength and stability of a structure under different loads.

  • Thermal analysis is used to study the temperature distribution and heat transfer in a system.

  • Fluid analysis is used to study the behavior of fluids and their interaction with solid structures.

  • Dynamic analysis is used to study the response of a system to external forces and vi...read more

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Q92. PPE importance and it's importantance

Ans.

PPE (Personal Protective Equipment) is important for ensuring the safety and well-being of individuals in various industries.

  • PPE helps protect against physical, chemical, and biological hazards.

  • It includes items such as helmets, gloves, goggles, masks, and protective clothing.

  • PPE is crucial in industries like construction, healthcare, manufacturing, and mining.

  • Examples of PPE usage include wearing a hard hat on a construction site, using gloves when handling chemicals, and we...read more

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Q93. what is data structures in python

Ans.

Data structures in Python are ways of organizing and storing data to make it easier to access and manipulate.

  • Data structures in Python include lists, tuples, dictionaries, sets, and arrays.

  • Lists are ordered collections of items, tuples are immutable sequences, dictionaries are key-value pairs, sets are unordered collections, and arrays are used for numerical data.

  • Data structures help optimize operations like searching, inserting, deleting, and updating data.

  • Examples: list = [...read more

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Q94. What is Details of SAP..??

Ans.

SAP is an enterprise resource planning software used for managing business operations and customer relations.

  • SAP stands for Systems, Applications, and Products in Data Processing.

  • It is used for managing various business functions such as finance, sales, production, and inventory management.

  • SAP provides real-time data processing and analytics for better decision-making.

  • It offers modules such as SAP MM (Material Management), SAP PP (Production Planning), and SAP QM (Quality Man...read more

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Q95. Type of non linear analysis

Ans.

Nonlinear analysis is used to simulate the behavior of structures under extreme conditions.

  • Nonlinear static analysis

  • Nonlinear dynamic analysis

  • Material nonlinearity

  • Geometric nonlinearity

  • Contact nonlinearity

  • Examples: buckling, plastic deformation, impact analysis

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Q96. What is situationsl layer cake?

Ans.

Situational layer cake is a concept in software engineering where different layers of software are designed to handle specific situations or scenarios.

  • Situational layer cake involves organizing software components into layers based on specific situations or scenarios they address.

  • Each layer in the situational layer cake is responsible for handling a specific aspect of the software's functionality.

  • For example, a web application may have layers for user authentication, data pro...read more

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Q97. What are different Join strategies

Ans.

Join strategies are methods used to combine data from multiple tables in a database.

  • Common join strategies include inner join, outer join, left join, and right join.

  • Inner join returns only the rows that have matching values in both tables.

  • Outer join returns all rows from both tables and fills in NULL values for non-matching rows.

  • Left join returns all rows from the left table and the matched rows from the right table.

  • Right join returns all rows from the right table and the mat...read more

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Q98. What type of maintenance

Ans.

Preventive maintenance is crucial to ensure smooth operations and avoid costly breakdowns.

  • Regularly inspecting equipment and machinery

  • Performing routine maintenance tasks such as lubrication and cleaning

  • Replacing worn-out parts before they fail

  • Implementing a computerized maintenance management system (CMMS) to track maintenance activities

  • Training staff on proper maintenance procedures

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Q99. Theories of failure

Ans.

Theories of failure are models used to predict the failure of materials or structures under different conditions.

  • Theories of failure help engineers understand how and why materials fail.

  • Common theories include maximum normal stress theory, maximum shear stress theory, and maximum strain energy theory.

  • These theories are used in designing structures to ensure they can withstand expected loads and conditions.

  • Failure theories are also used in material testing to determine the str...read more

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Q100. How to measure convergence?

Ans.

Convergence in CFD analysis is measured by checking if the solution is not changing significantly with each iteration.

  • Convergence is typically measured by monitoring residuals of key variables (e.g. velocity, pressure) over iterations. When residuals reach a small, acceptable value, convergence is achieved.

  • Another method is to track the change in key parameters (e.g. mass flow rate, drag coefficient) between iterations. When the change becomes small, convergence is reached.

  • Co...read more

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