Amar Udyog Interview Questions, Process, and Tips

Q1. Machin setting plan on HMC / VMC CTR ( Cycle time reduce) activities for productivity increase mathod. Rejection reduce activities and action plan . OEE monitoring on daily basis. Manpower handing Line b...read more
Ans. 
The question is about productivity increase methods including machin setting plan, rejection reduction, OEE monitoring, and Kaizen activities.
• Develop a machin setting plan for HMC/VMC to optimize production efficiency.

• Implement CTR activities to reduce cycle time and increase productivity.

• Identify rejection causes and develop an action plan to reduce rejection rate.

• Monitor OEE on a daily basis to identify areas for imp...read more
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Q2. Packing monitoring daily Production losses action plan
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Daily monitoring of packing and action plan for production losses.
• Implement a daily checklist for packing monitoring to ensure quality control.

• Analyze production data to identify areas of losses and develop an action plan to address them.

• Train staff on proper packing techniques and provide feedback on performance.

• Regularly review and update the action plan to ensure effectiveness.

• Collaborate with other departments to a...read more
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Q1. 7QC Tools ,GD&T and about the Inprocess Quality
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Q1. About the working experience
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Q2. How check the Flatness
Ans. 
Flatness can be checked using various methods depending on the surface and equipment available.
• Use a straight edge or surface plate to check for gaps between the surface and the straight edge

• Use a feeler gauge to measure the gap between the surface and the straight edge

• Use a laser or optical flat to measure the flatness of a surface

• Check for any visible warping or distortion in the surface

• Compare the surface to a known...read more
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Q3. How check perpendicularity
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Perpendicularity can be checked using various tools and methods.
• Use a square or a right angle to check if the surface is perpendicular to the reference plane.

• Use a dial gauge or a height gauge to measure the deviation from perpendicularity.

• Use a laser alignment tool to check the perpendicularity of a surface or a machine axis.

• Check the perpendicularity of a hole using a cylindrical square or a bore gauge.

• Ensure that th...read more
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Q4. How check parallelism
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Parallelism can be checked using various methods.
• Using a dial indicator to measure the distance between two points on the surface being checked

• Using a straight edge or surface plate to check for gaps between the surface being checked and the straight edge

• Using a laser alignment tool to check for parallelism between two surfaces

• Using a coordinate measuring machine (CMM) to measure the surface and compare it to the CAD m...read more
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Q5. How check straightness
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Straightness can be checked using various methods such as visual inspection, straight edges, laser alignment tools, and coordinate measuring machines.
• Visual inspection can be done by looking at the object from different angles and checking for any visible bends or curves.

• Straight edges can be used to check the straightness of a surface or edge by placing it against the object and checking for any gaps or light passing ...read more
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Q6. How do layout of machining part.
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The layout of a machining part involves determining the optimal arrangement of features and dimensions for efficient and accurate production.
• Consider the size and shape of the part

• Determine the necessary features and dimensions

• Arrange features and dimensions in a logical and efficient manner

• Consider the capabilities of the machining equipment

• Ensure proper tolerances and clearances

• Test and refine the layout as needed
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Q7. How check tapping depth and drill depth
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Tapping and drill depth can be checked using depth gauges or depth micrometers.
• Use a depth gauge to measure the depth of a hole or tap by placing the gauge on the surface and lowering the probe into the hole until it touches the bottom.

• For drill depth, use a depth micrometer to measure the distance from the tip of the drill bit to the end of the flutes.

• Ensure the gauge or micrometer is calibrated and zeroed before use.

• ...read more
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Geometrical Dimensioning and Tolerancing