Welspun Senior General Manager Interview Questions and Answers

Key result areas in manufacturing include production efficiency, quality control, inventory management, and cost reduction.

• Production efficiency: Ensuring optimal use of resources to meet production targets.

• Quality control: Implementing processes to maintain high product quality standards.

• Inventory management: Monitoring and optimizing inventory levels to minimize costs and meet demand.

• Cost reduction: Identifying and i...read more

Adding more attachment and profile to convert manual operations to mechanized so that consistency is achieved.

To control bowing in fabric, use proper tension, stabilize the fabric, and adjust the stitch length.

• Ensure the fabric is properly tensioned on the machine

• Use stabilizers or interfacing to support the fabric

• Adjust the stitch length to prevent excessive stretching or pulling

• Consider using a walking foot or dual feed system for even fabric feeding

Controlling center salvedge involves implementing effective management strategies to minimize waste and optimize operations.

• Implement lean manufacturing principles to reduce waste and improve efficiency

• Establish clear quality control measures to ensure products meet standards

• Train and educate employees on proper procedures and techniques

• Regularly monitor and analyze production processes to identify areas for improvemen...read more

A ballpoint needle is compatible for knits fabric.

• A ballpoint needle has a rounded tip that pushes through the fabric's fibers instead of piercing them.

• This helps prevent snags and runs in the delicate knit fabric.

• Using a regular sharp needle can cause damage to the fabric.

• Other suitable needle options for knits include stretch needles and jersey needles.

UBT stands for Unified Business Team. Its role is to coordinate and align various departments within an organization to achieve common goals.

• UBT acts as a bridge between different departments, ensuring effective communication and collaboration.

• It helps in streamlining processes and improving efficiency by identifying and resolving bottlenecks.

• UBT facilitates cross-functional decision-making and problem-solving.

• It promo...read more

Controlling shade lots in denim involves implementing strict quality control measures and using standardized dyeing processes.

• Implement strict quality control measures to ensure consistent color matching

• Use standardized dyeing processes and formulas to achieve desired shades

• Regularly monitor and adjust dyeing parameters to maintain color consistency

• Maintain detailed records of dyeing processes and shade formulas for re...read more

I have faced various problems, conducted Root Cause Analysis (RCA), and compiled lessons learned.

• One problem faced was a decrease in sales due to ineffective marketing strategies.

• Conducted RCA by analyzing customer feedback, sales data, and competitor analysis.

• Learned the importance of regularly reviewing and adjusting marketing strategies based on data-driven insights.

• Another problem was high employee turnover rates l...read more