Welspun Living Limited Production Engineer Interview Questions and Answers

Kneader capacity refers to the maximum amount of material that can be processed in a kneader. It can be calculated based on the volume or weight of the material.

• Kneader capacity is typically measured in terms of volume or weight.

• To calculate the capacity based on volume, you need to know the dimensions of the kneader vessel and the fill level.

• For example, if the vessel has a diameter of 1 meter and a height of 2 meters...read more

Manpower can be handled by effective communication, training, delegation, and motivation.

• Communicate clear expectations and goals

• Provide adequate training and resources

• Delegate tasks based on skills and strengths

• Motivate through recognition and rewards

• Address conflicts and issues promptly

5S quality is a workplace organization method that aims to improve efficiency and safety.

• Sort - separate necessary items from unnecessary ones

• Set in order - arrange necessary items in a logical and efficient manner

• Shine - clean and maintain the workplace

• Standardize - establish procedures and standards for maintaining the workplace

• Sustain - ensure that the 5S system is continuously implemented and improved

• Example: organ...read more

The 7 tools in production are used for quality control and process improvement.

• Check sheets

• Control charts

• Histograms

• Pareto charts

• Scatter diagrams

• Flowcharts

• Cause-and-effect diagrams

Product inspection involves thorough examination of the product to ensure it meets quality standards.

• Identify the specific quality standards for the product

• Inspect the product visually for defects or irregularities

• Use measuring tools to check dimensions and tolerances

• Perform functional tests to ensure the product works as intended

• Document any issues found and report to appropriate personnel

The root cause of product A's failure in the last stage can be due to various factors.

• The failure could be due to a problem in the manufacturing process.

• It could be due to a defect in the raw materials used.

• The failure could also be due to a design flaw in the product.

• Human error during the production process could also be a cause.

• Environmental factors such as temperature or humidity could also play a role.