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ITC Limited Foods Division Manufacturing Executive Interview Questions and Answers
13 Interview questions
Managing challenges with uncoordinated subordinates requires clear communication, defined roles, and fostering teamwork.
Establish clear communication channels to ensure everyone is on the same page. For example, regular team meetings can help address issues.
Define roles and responsibilities clearly to avoid confusion. For instance, using a RACI matrix can clarify who is responsible for what.
Encourage collaboration...
Bevel gear is a type of gear that transfers power perpendicularly.
Bevel gears have cone-shaped teeth and are used to transfer power between intersecting shafts
They are commonly used in differentials, hand drills, and marine applications
The manufacturer of the oven in my previous company was KitchenAid.
KitchenAid is a well-known brand for kitchen appliances
They offer a wide range of ovens including convection, double wall, and combination ovens
KitchenAid ovens are known for their durability and performance
One defect that can occur during chocolate manufacturing process is blooming.
Blooming is when chocolate appears dull or has a white film on the surface due to improper tempering or storage conditions.
It can be caused by temperature fluctuations, improper cooling, or exposure to moisture.
Examples of blooming include chocolate bars with a white film on the surface or truffles with a dull appearance.
The changeover process when switching from one type of chocolate to another involves cleaning equipment, adjusting settings, and testing the new chocolate.
Clean equipment thoroughly to remove any residue from the previous chocolate
Adjust settings on machines such as temperature, speed, and flow rate to accommodate the new chocolate
Run test batches to ensure the new chocolate is flowing correctly and meeting qualit...
Yield is calculated by dividing the number of good units produced by the total number of units started in production.
Yield = (Number of good units produced / Total number of units started) * 100%
Yield is typically expressed as a percentage.
Yield calculation helps in measuring the efficiency of the production process.
For example, if a factory produces 900 good units out of 1000 units started, the yield would be 90%...
Variance is a statistical measure of the dispersion or spread of a set of data points around their mean value.
Variance is calculated by taking the average of the squared differences between each data point and the mean.
A high variance indicates that the data points are spread out widely from the mean, while a low variance indicates that the data points are close to the mean.
Variance is commonly used in quality con...
The end to end manufacturing process involves all steps from raw material acquisition to final product delivery.
Raw material acquisition
Design and engineering
Production planning
Manufacturing
Quality control
Packaging and shipping
The manufacturing process involves transforming raw materials or components into finished products through various stages of production.
Designing the product and planning the production process
Sourcing raw materials or components
Processing or assembling the materials/components
Quality control and testing
Packaging and distribution
Examples: car manufacturing, electronics assembly, food processing
My role in enhancing product quality and plant safety involves implementing process improvements, training employees, and conducting regular audits.
Implementing process improvements to streamline operations and reduce defects
Providing training to employees on quality control measures and safety protocols
Conducting regular audits to identify areas for improvement and ensure compliance with regulations
ITC Limited Foods Division Manufacturing Executive Interview Experiences
6 interviews found
Anonymous
(2 Questions)
- Q1. Main reason behind loss in OEE
- Ans.
Loss in OEE often stems from equipment inefficiencies, downtime, and production quality issues.
Equipment Downtime: Unexpected machine breakdowns can halt production, e.g., a conveyor belt failure.
Setup and Changeover Times: Long changeover processes between products can reduce available production time, e.g., switching from one product line to another.
Quality Defects: Producing defective products leads to rework or scr...
- Q2. TPM and Lean manufacturing and their tools.
- Ans.
TPM and Lean manufacturing are methodologies focused on improving efficiency and reducing waste in manufacturing processes.
TPM (Total Productive Maintenance) aims to maximize equipment effectiveness through proactive maintenance and employee involvement.
Lean manufacturing focuses on eliminating waste and improving flow in production processes.
Tools commonly used in TPM include Overall Equipment Effectiveness (OEE) and ...
(3 Questions)
- Q1. Define your KPI and How to set KPIs.
- Ans.
KPIs are key performance indicators used to measure the success of an organization or specific process.
Define specific goals and objectives
Select relevant metrics to track progress towards goals
Set realistic targets for each KPI
Regularly review and analyze KPI data to make informed decisions
Adjust KPIs as needed to align with changing business priorities
- Q2. Last year's achievement and kaizen performed.
- Ans.
Last year, we achieved significant milestones through continuous improvement initiatives and kaizen practices.
Implemented a new lean manufacturing process that reduced waste by 20%.
Conducted monthly kaizen events that led to a 15% increase in production efficiency.
Trained employees on problem-solving techniques, resulting in a 30% decrease in defects.
Introduced a visual management system that improved workflow and comm...
- Q3. Cost reduction projects and wastage reduction projects
(2 Questions)
- Q1. Lean manufacturing
- Q2. Plant process and your role to increase Quality of product and enhance the safety of plant.
- Ans.
My role in enhancing product quality and plant safety involves implementing process improvements, training employees, and conducting regular audits.
Implementing process improvements to streamline operations and reduce defects
Providing training to employees on quality control measures and safety protocols
Conducting regular audits to identify areas for improvement and ensure compliance with regulations
(1 Question)
- Q1. LTS and manpower handling
Selected
I appeared for an interview before May 2024, where I was asked the following questions.
- Q1. What was your final year project about?
- Ans.
My final year project focused on developing an automated assembly line for enhancing efficiency in manufacturing processes.
Designed a prototype of an automated assembly line using robotics.
Implemented sensors for real-time monitoring of production speed.
Conducted a cost-benefit analysis comparing manual vs. automated processes.
Collaborated with a team to integrate software for process optimization.
- Q2. What are the details regarding the internship?
- Ans.
The internship offers hands-on experience in manufacturing processes, project management, and industry exposure.
Duration: Typically lasts 10-12 weeks during summer.
Responsibilities: Interns may assist in process optimization, quality control, and data analysis.
Mentorship: Each intern is paired with a mentor for guidance and professional development.
Projects: Interns may work on real-world projects, such as improving pr...
Selected
I applied via Referral and was interviewed in May 2023. There were 3 interview rounds.
(1 Question)
- Q1. Previous employment complete technical questions and utilities consumption
(1 Question)
- Q1. Safety. Utility, productivity
Selected
I appeared for an interview before Feb 2024.
Basic English, Quantitative aptitude, and logical reasoning. Moderate difficulty, not very hard. It was campus placement.
The group discussion for the Graduate Engineer Trainee (GET) role was well thought out. It involved a realistic situation of a production plant, and people discussed how to resolve the problem.
(2 Questions)
- Q1. Questions about how to handle team subordinates.
- Q2. Questions about managing challenges while subordinates do not coordinate.
- Ans.
Managing challenges with uncoordinated subordinates requires clear communication, defined roles, and fostering teamwork.
Establish clear communication channels to ensure everyone is on the same page. For example, regular team meetings can help address issues.
Define roles and responsibilities clearly to avoid confusion. For instance, using a RACI matrix can clarify who is responsible for what.
Encourage collaboration thro...
(2 Questions)
- Q1. Food Technology related questions.
- Q2. Questions from your internship related work or project.
Interview Preparation Tips
HR are mostly supportive in your general welfare (health, leaves, reimbursements, etc.), but they have no control over your appraisal and team politics.
Deepankar Biswas
Selected
I applied via Referral and was interviewed before May 2023. There were 2 interview rounds.
(3 Questions)
- Q1. What is variance?
- Ans.
Variance is a statistical measure of the dispersion or spread of a set of data points around their mean value.
Variance is calculated by taking the average of the squared differences between each data point and the mean.
A high variance indicates that the data points are spread out widely from the mean, while a low variance indicates that the data points are close to the mean.
Variance is commonly used in quality control,...
- Q2. How is yield calculated?
- Ans.
Yield is calculated by dividing the number of good units produced by the total number of units started in production.
Yield = (Number of good units produced / Total number of units started) * 100%
Yield is typically expressed as a percentage.
Yield calculation helps in measuring the efficiency of the production process.
For example, if a factory produces 900 good units out of 1000 units started, the yield would be 90%.
- Q3. Name any gear that transfers power perpendicularly.
- Ans.
Bevel gear is a type of gear that transfers power perpendicularly.
Bevel gears have cone-shaped teeth and are used to transfer power between intersecting shafts
They are commonly used in differentials, hand drills, and marine applications
(3 Questions)
- Q1. Who is the manufacturer of oven (in your previous company)?
- Ans.
The manufacturer of the oven in my previous company was KitchenAid.
KitchenAid is a well-known brand for kitchen appliances
They offer a wide range of ovens including convection, double wall, and combination ovens
KitchenAid ovens are known for their durability and performance
- Q2. Name one defect that can be caused during chocolate manufacturing process?
- Ans.
One defect that can occur during chocolate manufacturing process is blooming.
Blooming is when chocolate appears dull or has a white film on the surface due to improper tempering or storage conditions.
It can be caused by temperature fluctuations, improper cooling, or exposure to moisture.
Examples of blooming include chocolate bars with a white film on the surface or truffles with a dull appearance.
- Q3. What is the change over proces when switching from one type of chocolate to other?
- Ans.
The changeover process when switching from one type of chocolate to another involves cleaning equipment, adjusting settings, and testing the new chocolate.
Clean equipment thoroughly to remove any residue from the previous chocolate
Adjust settings on machines such as temperature, speed, and flow rate to accommodate the new chocolate
Run test batches to ensure the new chocolate is flowing correctly and meeting quality sta...
Selected
I applied via Approached by Company and was interviewed before Mar 2023. There was 1 interview round.
(4 Questions)
- Q1. Explain the manufacturing process
- Ans.
The manufacturing process involves transforming raw materials or components into finished products through various stages of production.
Designing the product and planning the production process
Sourcing raw materials or components
Processing or assembling the materials/components
Quality control and testing
Packaging and distribution
Examples: car manufacturing, electronics assembly, food processing
- Q2. Explain the end to end manufacturing process
- Ans.
The end to end manufacturing process involves all steps from raw material acquisition to final product delivery.
Raw material acquisition
Design and engineering
Production planning
Manufacturing
Quality control
Packaging and shipping
- Q3. Line output, efficiency and details
- Q4. Details of the capacity and it's utilisation
- Ans.
Our capacity is 100 units per day with an average utilization of 80%.
Capacity: 100 units per day
Utilization: 80%
Example: We have the capacity to produce 100 units of product A per day, and on average we utilize 80% of that capacity.
Top trending discussions
Interview questions from similar companies
I applied via Indeed and was interviewed before Jun 2019. There were 3 interview rounds.
Interview Questionnaire
5 Questions
- Q1. How to handle unionized people when they are in a violent mood
- Ans.
To handle unionized people in a violent mood, it is important to prioritize safety, communicate effectively, and seek professional help if necessary.
Ensure the safety of all individuals involved by removing them from the immediate danger and creating a secure environment.
Stay calm and composed to avoid escalating the situation further.
Listen actively to the concerns and frustrations of the unionized individuals, showin...
- Q2. Describe previous company experiences
- Ans.
I have diverse experiences in manufacturing, focusing on process optimization, team leadership, and quality assurance.
Led a team of 15 in a lean manufacturing initiative, reducing waste by 30% over six months.
Implemented a new quality control system that decreased defects by 25%, enhancing customer satisfaction.
Managed cross-functional projects that improved production efficiency by 20%, resulting in significant cost s...
- Q3. Share your way of work in previous company
- Q4. How will you adjust time for improving production
- Ans.
To adjust time for improving production, I would focus on optimizing processes, implementing automation, and training employees.
Identify bottlenecks in the production process and find ways to streamline them
Implement automation technologies to reduce manual labor and increase efficiency
Provide training and development opportunities for employees to enhance their skills and productivity
Set realistic production targets a...
- Q5. TPM questions
Interview Preparation Tips
I applied via Approached by Company and was interviewed before Feb 2021. There was 1 interview round.
(4 Questions)
- Q1. What are your salary expectations?
- Q2. Share details of your previous job.
- Q3. What are your strengths and weaknesses?
- Ans.
I excel in communication and problem-solving, but I sometimes struggle with delegation and perfectionism.
Strength: Strong communication skills - I effectively convey ideas and foster collaboration among team members.
Strength: Problem-solving ability - I enjoy tackling challenges and have successfully led projects that required innovative solutions.
Weakness: Difficulty with delegation - I tend to take on too much myself...
- Q4. Tell me about yourself.
Interview Preparation Tips
I applied via Job Fair and was interviewed before Oct 2021. There were 3 interview rounds.
Manufacturing production line operating line packing line
Root and cost ko kam karne ke liye samuh mein charcha
Interview Preparation Tips
(3 Questions)
- Q1. Stages in NPD- How NPD works
- Ans.
NPD involves several stages from idea generation to commercialization.
Idea generation and screening
Concept development and testing
Business analysis
Product development
Market testing
Commercialization
Continuous improvement
Examples: Apple's iPhone, Coca-Cola's new flavors
- Q2. How to improve the gm% of product
- Ans.
To improve gm% of product, focus on reducing costs and increasing sales revenue.
Analyze cost structure and identify areas for cost reduction
Implement pricing strategies to increase sales revenue
Improve product quality to justify higher prices
Explore new markets and distribution channels
Streamline supply chain to reduce costs
Invest in research and development to create innovative products
- Q3. Share your personal introduction
(2 Questions)
- Q1. How you are different from others
- Q2. Three different characteristics of yours
- Ans.
I am a strategic thinker, empathetic listener, and adaptable problem-solver.
Strategic thinker: able to analyze complex situations and develop effective plans
Empathetic listener: able to understand and connect with others' perspectives and needs
Adaptable problem-solver: able to quickly adjust to changing circumstances and find creative solutions
Interview Preparation Tips
ITC Limited Foods Division Interview FAQs
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ITC Limited Foods Division Manufacturing Executive Reviews and Ratings
based on 25 reviews
Rating in categories
|
Operator
60
salaries
|  ₹1.2 L/yr - ₹3.5 L/yr |
|
Technical Associate
58
salaries
| ₹4.7 L/yr - ₹7 L/yr |
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Packaging Machine Operator
50
salaries
| ₹1 L/yr - ₹3 L/yr |
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Manufacturing Executive
46
salaries
| ₹3 L/yr - ₹10 L/yr |
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Finance Executive
42
salaries
| ₹5.2 L/yr - ₹10.8 L/yr |
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