ITC Limited Foods Division Manufacturing Executive Interview Questions, Process, and Tips

Q1. Main reason behind loss in OEE
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Q2. TPM and Lean manufacturing and their tools.
Ans. 
TPM and Lean manufacturing are methodologies focused on improving efficiency and reducing waste in manufacturing processes.
• TPM (Total Productive Maintenance) aims to maximize equipment effectiveness through proactive maintenance and employee involvement.

• Lean manufacturing focuses on eliminating waste and improving flow in production processes.

• Tools commonly used in TPM include Overall Equipment Effectiveness (OEE) and ...read more
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Q1. Define your KPI and How to set KPIs.
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KPIs are key performance indicators used to measure the success of an organization or specific process.
• Define specific goals and objectives

• Select relevant metrics to track progress towards goals

• Set realistic targets for each KPI

• Regularly review and analyze KPI data to make informed decisions

• Adjust KPIs as needed to align with changing business priorities
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Q2. Last year's achievement and kaizen performed.
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Q3. Cost reduction projects and wastage reduction projects
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Q1. Lean manufacturing
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Q2. Plant process and your role to increase Quality of product and enhance the safety of plant.
Ans. 
My role in enhancing product quality and plant safety involves implementing process improvements, training employees, and conducting regular audits.
• Implementing process improvements to streamline operations and reduce defects

• Providing training to employees on quality control measures and safety protocols

• Conducting regular audits to identify areas for improvement and ensure compliance with regulations
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Q1. LTS and manpower handling
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Q1. Previous employment complete technical questions and utilities consumption
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Q1. Safety. Utility, productivity
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Basic English, Quantitative aptitude, and logical reasoning. Moderate difficulty, not very hard. It was campus placement.

The group discussion for the Graduate Engineer Trainee (GET) role was well thought out. It involved a realistic situation of a production plant, and people discussed how to resolve the problem.

Q1. Questions about how to handle team subordinates.
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Q2. Questions about managing challenges while subordinates do not coordinate.
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Q1. Food Technology related questions.
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Q2. Questions from your internship related work or project.
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Q1. What is variance?
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Variance is a statistical measure of the dispersion or spread of a set of data points around their mean value.
• Variance is calculated by taking the average of the squared differences between each data point and the mean.

• A high variance indicates that the data points are spread out widely from the mean, while a low variance indicates that the data points are close to the mean.

• Variance is commonly used in quality control,...read more
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Q2. How is yield calculated?
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Yield is calculated by dividing the number of good units produced by the total number of units started in production.
• Yield = (Number of good units produced / Total number of units started) * 100%

• Yield is typically expressed as a percentage.

• Yield calculation helps in measuring the efficiency of the production process.

• For example, if a factory produces 900 good units out of 1000 units started, the yield would be 90%.
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Q3. Name any gear that transfers power perpendicularly.
Ans. 
Bevel gear is a type of gear that transfers power perpendicularly.
• Bevel gears have cone-shaped teeth and are used to transfer power between intersecting shafts

• They are commonly used in differentials, hand drills, and marine applications
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Q1. Who is the manufacturer of oven (in your previous company)?
Ans. 
The manufacturer of the oven in my previous company was KitchenAid.
• KitchenAid is a well-known brand for kitchen appliances

• They offer a wide range of ovens including convection, double wall, and combination ovens

• KitchenAid ovens are known for their durability and performance
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Q2. Name one defect that can be caused during chocolate manufacturing process?
Ans. 
One defect that can occur during chocolate manufacturing process is blooming.
• Blooming is when chocolate appears dull or has a white film on the surface due to improper tempering or storage conditions.

• It can be caused by temperature fluctuations, improper cooling, or exposure to moisture.

• Examples of blooming include chocolate bars with a white film on the surface or truffles with a dull appearance.
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Q3. What is the change over proces when switching from one type of chocolate to other?
Ans. 
The changeover process when switching from one type of chocolate to another involves cleaning equipment, adjusting settings, and testing the new chocolate.
• Clean equipment thoroughly to remove any residue from the previous chocolate

• Adjust settings on machines such as temperature, speed, and flow rate to accommodate the new chocolate

• Run test batches to ensure the new chocolate is flowing correctly and meeting quality sta
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