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Allied Blenders & Distillers
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I applied via Recruitment Consulltant and was interviewed before Oct 2021. There were 3 interview rounds.
Fermentation is a process where microorganisms convert organic compounds into simpler compounds. Operating efficiency depends on various factors.
Fermentation is used in various industries such as food, beverage, pharmaceuticals, and biofuels.
The process involves the use of microorganisms such as bacteria, yeast, or fungi to convert organic compounds into simpler compounds.
The efficiency of the process depends on factor...
The quantity of flour used in a single fermenter and the starch content of grain are dependent on the specific recipe and process being used.
The quantity of flour used in a single fermenter can vary depending on the desired outcome of the fermentation process.
The starch content of grain can also vary depending on the type of grain being used and its quality.
Factors such as temperature, pH, and time can also affect the ...
The particle size of flour varies depending on the type of flour and the milling process.
Flour can have particle sizes ranging from fine to coarse.
The particle size affects the texture and consistency of baked goods.
Cake flour has a finer particle size than all-purpose flour.
Whole wheat flour has a coarser particle size than white flour.
The milling process can also affect the particle size of flour.
The temperature in fermenters varies depending on the type of fermentation. Yeast cell count also varies depending on the fermentation process.
Temperature in beer fermentation is usually maintained between 20-25°C
Temperature in wine fermentation is usually maintained between 15-20°C
Yeast cell count in beer fermentation is around 5-10 million cells per milliliter
Yeast cell count in wine fermentation is around 1-5 millio
Our current plant recovers 95% of alcohol used in production.
Our plant uses a distillation process to recover alcohol.
We have implemented a closed-loop system to minimize waste.
The recovered alcohol is reused in production to reduce costs.
Our recovery rate has increased from 85% to 95% in the past year.
We regularly monitor and optimize our recovery process to improve efficiency.
IMS stands for Integrated Management System. It follows ISO 9001, ISO 14001, and ISO 45001 standards.
IMS is a management system that integrates multiple standards into a single system.
ISO 9001 is followed for quality management, ISO 14001 for environmental management, and ISO 45001 for occupational health and safety management.
IMS helps organizations streamline their processes and improve efficiency while ensuring comp...
Yes, I have issued permits for safety work and we follow OSHA guidelines.
I have issued permits for tasks such as working at heights or in confined spaces.
We follow OSHA guidelines for safety in our facility.
Regular safety audits are conducted to ensure compliance.
There are various types of boilers such as fire tube, water tube, electric, and biomass boilers.
Fire tube boilers: hot gases pass through tubes and water surrounds them
Water tube boilers: water flows through tubes and hot gases surround them
Electric boilers: use electricity to generate heat
Biomass boilers: use organic materials like wood chips or pellets to generate heat
Primary air draught is the amount of air required for combustion in an AFBC boiler.
Primary air draught is essential for proper combustion in AFBC boilers.
It is the amount of air required to burn the fuel in the boiler.
The primary air is supplied through the windbox and is mixed with the fuel before combustion.
The amount of primary air required depends on the type of fuel and the boiler design.
Insufficient primary air c...
I applied via Approached by Company and was interviewed before Sep 2021. There was 1 interview round.
Sensory analysis is used to identify water in multiple blends.
Sensory analysis involves using human senses to evaluate products.
Water can be identified through taste, smell, and texture.
Blends can be compared to a control sample to identify differences.
Trained sensory panelists are necessary for accurate analysis.
Sensory analysis can also be used to identify other characteristics such as flavor and aroma.
I applied via Naukri.com and was interviewed before Oct 2020. There were 3 interview rounds.
I applied via Naukri.com and was interviewed in Dec 2022. There were 2 interview rounds.
To increase OEE, focus on reducing downtime, improving quality, and increasing speed.
Identify and address the root causes of downtime
Implement preventive maintenance programs
Train employees to operate equipment efficiently
Improve quality control processes
Optimize production scheduling
Invest in new technology or equipment
Streamline processes to reduce waste and increase speed
SMED stands for Single Minute Exchange of Die, a lean manufacturing technique to reduce setup time.
SMED aims to reduce the time it takes to switch a production line from making one product to another
It involves breaking down the setup process into small steps and finding ways to streamline each step
The goal is to reduce setup time to less than 10 minutes, hence the name Single Minute Exchange of Die
Examples of SMED in ...
I applied via Recruitment Consulltant and was interviewed before Feb 2023. There were 2 interview rounds.
OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a production line or machine is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality factors.
Availability measures the actual production time compared to the planned production time.
Performance measures the actual production rate compared to the ideal production rate.
Quality measures the good units produced compa...
Air compressor load requirements can be calculated by considering factors such as air demand, duty cycle, and pressure requirements.
Determine the required air demand by assessing the total air consumption of all connected equipment.
Consider the duty cycle, which is the percentage of time the compressor will be running.
Calculate the pressure requirements based on the highest pressure needed for any equipment or process.
...
The pillars in TPM are the foundational elements that support the implementation and success of Total Productive Maintenance.
1. Jishu Hozen (Autonomous Maintenance): Operators are responsible for routine maintenance tasks and inspections to prevent breakdowns.
2. Kobetsu Kaizen (Focused Improvement): Continuous improvement activities focused on specific areas to eliminate waste and improve productivity.
3. Planned Mainte...
AM step in TPM refers to Autonomous Maintenance, which involves operators taking responsibility for routine maintenance tasks.
Autonomous Maintenance (AM) is a key step in Total Productive Maintenance (TPM) implementation.
AM involves operators taking responsibility for routine maintenance tasks.
Operators are trained to perform basic maintenance activities like cleaning, inspection, lubrication, and tightening.
AM aims to...
To do prod planned, you need to create a production plan that outlines the tasks, resources, and timeline for completing the production process.
Identify the production requirements and goals
Determine the necessary resources, such as materials, equipment, and manpower
Create a detailed production schedule, including start and end dates for each task
Allocate resources effectively to ensure smooth workflow
Monitor progress ...
Budgeting involves creating a financial plan for a specific period, estimating income and expenses, and allocating resources accordingly.
Identify financial goals and objectives
Estimate income and expenses
Allocate resources based on priorities
Monitor and review the budget regularly
Make adjustments as necessary
I applied via LinkedIn and was interviewed in May 2021. There was 1 interview round.
I applied via LinkedIn and was interviewed before Mar 2022. There were 3 interview rounds.
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