Allied Blenders & Distillers Manufacturing Executive Interview Questions, Process, and Tips

There are various types of boilers such as fire tube, water tube, electric, and biomass boilers.

• Fire tube boilers: hot gases pass through tubes and water surrounds them

• Water tube boilers: water flows through tubes and hot gases surround them

• Electric boilers: use electricity to generate heat

• Biomass boilers: use organic materials like wood chips or pellets to generate heat

Primary air draught is the amount of air required for combustion in an AFBC boiler.

• Primary air draught is essential for proper combustion in AFBC boilers.

• It is the amount of air required to burn the fuel in the boiler.

• The primary air is supplied through the windbox and is mixed with the fuel before combustion.

• The amount of primary air required depends on the type of fuel and the boiler design.

• Insufficient primary air c...read more

Sensory analysis is used to identify water in multiple blends.

• Sensory analysis involves using human senses to evaluate products.

• Water can be identified through taste, smell, and texture.

• Blends can be compared to a control sample to identify differences.

• Trained sensory panelists are necessary for accurate analysis.

• Sensory analysis can also be used to identify other characteristics such as flavor and aroma.

To increase OEE, focus on reducing downtime, improving quality, and increasing speed.

• Identify and address the root causes of downtime

• Implement preventive maintenance programs

• Train employees to operate equipment efficiently

• Improve quality control processes

• Optimize production scheduling

• Invest in new technology or equipment

• Streamline processes to reduce waste and increase speed

SMED stands for Single Minute Exchange of Die, a lean manufacturing technique to reduce setup time.

• SMED aims to reduce the time it takes to switch a production line from making one product to another

• It involves breaking down the setup process into small steps and finding ways to streamline each step

• The goal is to reduce setup time to less than 10 minutes, hence the name Single Minute Exchange of Die

• Examples of SMED in ...read more

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a production line or machine is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality factors.

• Availability measures the actual production time compared to the planned production time.

• Performance measures the actual production rate compared to the ideal production rate.

• Quality measures the good units produced compa...read more

Air compressor load requirements can be calculated by considering factors such as air demand, duty cycle, and pressure requirements.

• Determine the required air demand by assessing the total air consumption of all connected equipment.

• Consider the duty cycle, which is the percentage of time the compressor will be running.

• Calculate the pressure requirements based on the highest pressure needed for any equipment or process.

• ...read more

The pillars in TPM are the foundational elements that support the implementation and success of Total Productive Maintenance.

• 1. Jishu Hozen (Autonomous Maintenance): Operators are responsible for routine maintenance tasks and inspections to prevent breakdowns.

• 2. Kobetsu Kaizen (Focused Improvement): Continuous improvement activities focused on specific areas to eliminate waste and improve productivity.

• 3. Planned Mainte...read more

AM step in TPM refers to Autonomous Maintenance, which involves operators taking responsibility for routine maintenance tasks.

• Autonomous Maintenance (AM) is a key step in Total Productive Maintenance (TPM) implementation.

• AM involves operators taking responsibility for routine maintenance tasks.

• Operators are trained to perform basic maintenance activities like cleaning, inspection, lubrication, and tightening.

• AM aims to...read more

To do prod planned, you need to create a production plan that outlines the tasks, resources, and timeline for completing the production process.

• Identify the production requirements and goals

• Determine the necessary resources, such as materials, equipment, and manpower

• Create a detailed production schedule, including start and end dates for each task

• Allocate resources effectively to ensure smooth workflow

• Monitor progress ...read more

Budgeting involves creating a financial plan for a specific period, estimating income and expenses, and allocating resources accordingly.

• Identify financial goals and objectives

• Estimate income and expenses

• Allocate resources based on priorities

• Monitor and review the budget regularly

• Make adjustments as necessary