Allied Blenders & Distillers Manufacturing Executive Interview Questions, Process, and Tips

Q1. Types of boiler working on
Ans. 
There are various types of boilers such as fire tube, water tube, electric, and biomass boilers.
• Fire tube boilers: hot gases pass through tubes and water surrounds them

• Water tube boilers: water flows through tubes and hot gases surround them

• Electric boilers: use electricity to generate heat

• Biomass boilers: use organic materials like wood chips or pellets to generate heat
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Q2. What is Primary air draught for afbc boiler
Ans. 
Primary air draught is the amount of air required for combustion in an AFBC boiler.
• Primary air draught is essential for proper combustion in AFBC boilers.

• It is the amount of air required to burn the fuel in the boiler.

• The primary air is supplied through the windbox and is mixed with the fuel before combustion.

• The amount of primary air required depends on the type of fuel and the boiler design.

• Insufficient primary air c...read more
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Q1. Blending knowledge, laboratory analysis and QA knowledge..
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Q2. Sensory analysis of multiple blends, identification of water through sensory process
Ans. 
Sensory analysis is used to identify water in multiple blends.
• Sensory analysis involves using human senses to evaluate products.

• Water can be identified through taste, smell, and texture.

• Blends can be compared to a control sample to identify differences.

• Trained sensory panelists are necessary for accurate analysis.

• Sensory analysis can also be used to identify other characteristics such as flavor and aroma.
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Q3. Team handling, Managing manpower and their development
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Q4. Self experience and handled techniques
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Q1. How can you increase OEE ?
Ans. 
To increase OEE, focus on reducing downtime, improving quality, and increasing speed.
• Identify and address the root causes of downtime

• Implement preventive maintenance programs

• Train employees to operate equipment efficiently

• Improve quality control processes

• Optimize production scheduling

• Invest in new technology or equipment

• Streamline processes to reduce waste and increase speed
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Q2. What do you understand by SMED?
Ans. 
SMED stands for Single Minute Exchange of Die, a lean manufacturing technique to reduce setup time.
• SMED aims to reduce the time it takes to switch a production line from making one product to another

• It involves breaking down the setup process into small steps and finding ways to streamline each step

• The goal is to reduce setup time to less than 10 minutes, hence the name Single Minute Exchange of Die

• Examples of SMED in ...read more
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Q1. Tell me about your background
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Q2. What is OEE and how to calculate it?
Ans. 
OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a production line or machine is utilized.
• OEE is calculated by multiplying Availability, Performance, and Quality factors.

• Availability measures the actual production time compared to the planned production time.

• Performance measures the actual production rate compared to the ideal production rate.

• Quality measures the good units produced compa...read more
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Q3. How to calculate Air compressor load requirements?
Ans. 
Air compressor load requirements can be calculated by considering factors such as air demand, duty cycle, and pressure requirements.
• Determine the required air demand by assessing the total air consumption of all connected equipment.

• Consider the duty cycle, which is the percentage of time the compressor will be running.

• Calculate the pressure requirements based on the highest pressure needed for any equipment or process.

• ...read more
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Q4. What are the pillars in TPM and explain them
Ans. 
The pillars in TPM are the foundational elements that support the implementation and success of Total Productive Maintenance.
• 1. Jishu Hozen (Autonomous Maintenance): Operators are responsible for routine maintenance tasks and inspections to prevent breakdowns.

• 2. Kobetsu Kaizen (Focused Improvement): Continuous improvement activities focused on specific areas to eliminate waste and improve productivity.

• 3. Planned Mainte...read more
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Q5. How to implement AM step in TPM
Ans. 
AM step in TPM refers to Autonomous Maintenance, which involves operators taking responsibility for routine maintenance tasks.
• Autonomous Maintenance (AM) is a key step in Total Productive Maintenance (TPM) implementation.

• AM involves operators taking responsibility for routine maintenance tasks.

• Operators are trained to perform basic maintenance activities like cleaning, inspection, lubrication, and tightening.

• AM aims to...read more
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Q1. How to do prod planned
Ans. 
To do prod planned, you need to create a production plan that outlines the tasks, resources, and timeline for completing the production process.
• Identify the production requirements and goals

• Determine the necessary resources, such as materials, equipment, and manpower

• Create a detailed production schedule, including start and end dates for each task

• Allocate resources effectively to ensure smooth workflow

• Monitor progress ...read more
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Q2. How to prepare Budgeting
Ans. 
Budgeting involves creating a financial plan for a specific period, estimating income and expenses, and allocating resources accordingly.
• Identify financial goals and objectives

• Estimate income and expenses

• Allocate resources based on priorities

• Monitor and review the budget regularly

• Make adjustments as necessary
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Q3. What is your team size handling
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Q1. Background Info, your knowledge of scope of work involved,
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Q1. Resume based questionnaires and Idea of market
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Q1. Asking about our experience about the JD
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Q1. Regarding Job & benefits
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