Sonalika Agro Industries Assistant Manager - QA Interview Questions and Answers

Q1. What is your responsibility in your previous organisation.
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Q2. What is spc and msa in details.
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Q1. Tell me your family background
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Q2. Are you know this company before this interview.
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Q1. Self introduction
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Q2. Company website and Development projects
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Q3. Salary package and Offer letter discussion
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Q4. Joining date relieving period
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Q5. Joining the date of company
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Q1. What is kaizen ?
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Kaizen is a Japanese business philosophy of continuous improvement in processes and practices.
• Kaizen focuses on making small, incremental changes to improve efficiency and quality.

• It involves all employees in the organization, from top management to frontline workers.

• Kaizen emphasizes the importance of standardizing processes and eliminating waste.

• Examples of kaizen include implementing 5S methodology, conducting regul...read more
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Q2. What is andon system
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Andon system is a visual management tool used in manufacturing to signal problems or abnormalities in the production process.
• Andon system typically uses lights or displays to indicate the status of production lines.

• It helps in quickly identifying issues and taking corrective actions to minimize downtime.

• Examples of andon systems include Toyota's famous jidoka system and modern digital displays in factories.
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Q1. What is the root cause of burn mark
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The root cause of burn marks can vary depending on the context, but common causes include heat exposure, electrical currents, chemical reactions, and friction.
• Heat exposure: Direct contact with hot objects or surfaces can cause burn marks.

• Electrical currents: Electric shocks or faulty electrical equipment can result in burn marks.

• Chemical reactions: Contact with corrosive substances or strong acids can lead to burn mar...read more
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Q2. Why using double ejection in injection molds
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Double ejection is used in injection molds to improve part ejection and reduce cycle time.
• Double ejection helps in ejecting complex parts with undercuts or threads.

• It reduces the risk of part damage during ejection.

• By ejecting the part from both sides simultaneously, it speeds up the overall cycle time.

• Double ejection can prevent the need for manual intervention in part removal.

• It is commonly used in industries like au
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Q1. GD & T, Drawing
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We have discussed daily work management and trial follow-up with my team.

Q1. Major project achievement from last employer?
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Q2. Core tools implementation how to implement in a limited resources organisation ?
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Implementing core tools in a limited resources organization requires strategic planning and prioritization.
• Prioritize core tools based on the organization's specific needs and goals.

• Train existing staff on how to effectively use core tools to maximize resources.

• Utilize free or low-cost resources such as online training modules or open-source software.

• Collaborate with other organizations or industry partners to share re...read more
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Q1. Explain the DMAIC Process
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DMAIC is a structured problem-solving methodology used in Six Sigma to improve processes.
• Define: Clearly state the problem and project goals.

• Measure: Collect data to understand current process performance.

• Analyze: Identify root causes of issues and potential solutions.

• Improve: Implement and test solutions to address root causes.

• Control: Establish controls to sustain improvements over time.

• Example: Using DMAIC to reduce...read more
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