Jayaswal Neco Industries Metallurgist Interview Questions and Answers

Q1. Kiln parameters
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Q2. Manage to technical issues
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Q1. My work related
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Q2. Forging process explain
Ans. 
Forging process involves shaping metal by applying compressive forces using a hammer or press.
• Metal is heated to a high temperature to make it more malleable

• The metal is then shaped using a hammer or press to apply compressive forces

• Forging can be done using different techniques such as open-die forging, closed-die forging, or impression-die forging
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Q3. Forging job any problem come to handling my responsibility
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Q4. Forging Job problem and inspection details
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Q1. Skills and comunication
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Q2. Time manegement
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Route cause analysis

General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
Ans. 
Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
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Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
Ans. 
Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
Ans. 
First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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Q1. Detatal about the subject in which you are strong
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Q2. Proper introduction
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Q1. Interviewer asked to your Previous experience and their skills during Working period with previous employers
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Q1. Asking aboit PDI
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Q2. What is FMEA and how to improve control plan?
Ans. 
FMEA is Failure Modes and Effects Analysis used to identify and prioritize potential failures in a process or product.
• FMEA involves identifying potential failure modes, their effects, and the likelihood of their occurrence.

• To improve a control plan using FMEA, prioritize high-risk failure modes and implement controls to prevent or mitigate them.

• Regularly review and update the FMEA and control plan based on new informat...read more
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Q3. What is the full form of FMEA
Ans. 
Failure Mode and Effects Analysis
• FMEA stands for Failure Mode and Effects Analysis

• It is a systematic method for identifying and preventing potential failures in a design or process

• Helps in prioritizing and addressing potential failure modes based on their impact and likelihood

• Commonly used in industries such as automotive, aerospace, and manufacturing

• Example: Conducting FMEA on a car engine to identify potential failur
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Q4. What is 5S and how to maintain it?
Ans. 
5S is a methodology used to organize a workplace for efficiency and effectiveness by sorting, setting in order, shining, standardizing, and sustaining.
• Sort - Remove unnecessary items from the workplace.

• Set in order - Organize remaining items in a logical manner.

• Shine - Clean and inspect the workplace regularly.

• Standardize - Establish standards and procedures for maintaining the workplace.

• Sustain - Ensure the 5S system ...read more
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Q5. How to find the error in root cause?
Ans. 
To find the error in root cause, analyze the situation, gather data, identify potential causes, and test hypotheses.
• Analyze the situation thoroughly to understand the context of the error.

• Gather data from various sources to identify patterns or anomalies.

• Identify potential causes by brainstorming and using tools like fishbone diagrams or 5 Whys.

• Test hypotheses by conducting experiments or simulations to validate the ro...read more
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