Dalmia Bharat Sugar & Industries Production Manager Interview Questions and Answers

Basic Details About Candidates, Interest.

Q1. What is Food Safety? What are the basic hazards?
Ans. 
Food safety refers to practices and procedures that ensure food is safe to eat by preventing contamination and foodborne illnesses.
• Food safety involves proper handling, storage, and preparation of food to prevent contamination.

• Basic hazards include biological hazards (e.g. bacteria, viruses), chemical hazards (e.g. cleaning agents, pesticides), and physical hazards (e.g. glass, metal fragments).

• Examples of biological h...read more
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Q2. Describe Milk processing?
Ans. 
Milk processing involves pasteurization, homogenization, and packaging to ensure safety and quality.
• Milk is first pasteurized to kill harmful bacteria and extend shelf life.

• Homogenization breaks down fat molecules to create a uniform texture.

• After processing, milk is packaged in various forms such as cartons, bottles, or bags.

• Different types of milk products like skim milk, whole milk, and flavored milk are produced th
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Q3. Why milk loss temperature when in farmers hands?
Ans. 
Milk loses temperature when in farmers hands due to heat transfer from the warm hands to the cooler milk.
• Heat transfer occurs from the warm hands of the farmer to the cooler milk, causing the milk to lose temperature.

• The milk may also lose temperature due to evaporation when exposed to the warmer environment outside the storage tank.

• Proper handling techniques, such as using insulated containers or gloves, can help mini
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Q4. What is HACCP? 7 Principles?
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HACCP is a systematic approach to food safety that identifies, evaluates, and controls hazards throughout the production process.
• HACCP stands for Hazard Analysis and Critical Control Points.

• The 7 principles of HACCP are: Conduct Hazard Analysis, Determine Critical Control Points (CCPs), Establish Critical Limits, Monitor CCPs, Establish Corrective Actions, Verify Procedures, Maintain Records.

• Example: In a food producti...read more
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Q5. GHP, GMP, GLP, QMS?
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Q1. Tell me about yourself
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Experienced Production Engineer with a background in mechanical engineering and a passion for optimizing manufacturing processes.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and process optimization techniques

• Led a team to successfully implement lean manufacturing principles, resulting in a 20% increase in production efficiency
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Q1. How to handle labour.
Ans. 
Labour can be handled by effective communication, fair treatment, training, and motivation.
• Establish clear expectations and goals

• Provide fair compensation and benefits

• Offer training and development opportunities

• Encourage open communication and feedback

• Recognize and reward good performance

• Address issues promptly and fairly

• Create a positive work environment

• Motivate through incentives and team-building activities
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Q2. How to change High production.
Ans. 
To change high production, optimize processes, increase efficiency, and reduce waste.
• Analyze current production processes and identify areas for improvement

• Implement lean manufacturing principles to reduce waste and increase efficiency

• Invest in new technology and equipment to increase production capacity

• Train and develop employees to improve skills and knowledge

• Establish clear goals and metrics to track progress and me
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