Tata Sponge Iron Interview Questions, Process, and Tips

Q1. I am work experience 8 year in pellet plate from usha martin to tslp group now working as a mechanical shift incharge, if vacancy requirement job, technically i have experiences as a filter cake produce to...read more
Ans. At this plant 1.2 mtpa pellet plant, balling disc 05 nos installation with both scrapper big & small with legs, and produce balling with lime and bentonite with proper size maintaining then ball conveying thoughly shuttle conveyors length aprox 10 meter belt with oil pully dram then ball discharge to rollers screen upper deck gap maintaining, we have maintaining gate 16.5 mm for passing aqurate size pellets discharge...read more
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Q2. How to PCI equipment's maintenance?
Ans. 
PCI equipment maintenance involves regular inspections, cleaning, and repairs to ensure optimal performance and safety.
• Create a maintenance schedule based on manufacturer recommendations and usage frequency

• Perform regular inspections to identify any signs of wear or damage

• Clean equipment regularly to prevent buildup of debris or contaminants

• Perform repairs as needed to address any issues or malfunctions

• Document all mai...read more
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Q3. How to T.G equipment's maintenance?
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T.G equipment maintenance involves regular inspections, cleaning, lubrication, and replacement of worn-out parts.
• Perform regular inspections to identify any signs of wear and tear

• Clean the equipment regularly to prevent the buildup of dirt and debris

• Lubricate the moving parts to reduce friction and prevent damage

• Replace any worn-out parts to prevent equipment failure

• Follow the manufacturer's recommended maintenance sch...read more
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Q4. How to Roller screen maintenance?
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Roller screen maintenance involves regular cleaning, lubrication, and inspection.
• Clean the rollers and screen regularly to prevent buildup of debris and dirt.

• Lubricate the rollers and bearings to ensure smooth operation.

• Inspect the rollers, bearings, and screen for wear and damage.

• Replace any worn or damaged parts immediately to prevent further damage.

• Follow manufacturer's guidelines for maintenance and schedule regula...read more
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Q5. How to Balling Disc maintenance?
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Balling disc maintenance involves regular inspection, cleaning, and lubrication to ensure optimal performance.
• Inspect the disc for wear and tear regularly

• Clean the disc and surrounding area to prevent buildup of debris

• Lubricate the disc and bearings as per manufacturer's recommendations

• Check for proper alignment and adjust if necessary

• Replace worn out parts as needed
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Q6. How to belt conveyors maintenance?
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Belt conveyors maintenance involves regular inspection, cleaning, and lubrication.
• Inspect belts for wear and tear

• Clean belts and rollers to prevent buildup of debris

• Lubricate bearings and other moving parts

• Tighten loose bolts and replace damaged parts

• Train employees on proper use and maintenance procedures
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Q7. How to lubrication in which type of equipment's.
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Lubrication is necessary for smooth functioning of equipment. Different types of equipment require different lubrication methods.
• Equipment with moving parts require lubrication to reduce friction and wear.

• Oil or grease can be used as lubricants depending on the equipment.

• Lubrication intervals should be followed as per manufacturer's recommendations.

• Examples of equipment that require lubrication include engines, pumps,
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Q8. Which coupling where applicable?
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Couplings are used to connect two shafts together. The type of coupling used depends on the application.
• Flexible couplings are used to compensate for misalignment between shafts.

• Rigid couplings are used when shafts are perfectly aligned.

• Gear couplings are used for high torque applications.

• Jaw couplings are used for low to medium torque applications.

• Disc couplings are used for high-speed applications.

• Chain couplings are...read more
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Q9. How to fan maintenance work?
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Fan maintenance work involves cleaning, lubricating, and inspecting the fan components regularly.
• Clean the fan blades and housing to remove dirt and debris

• Lubricate the bearings and motor to ensure smooth operation

• Inspect the belts, pulleys, and other components for wear and tear

• Replace any damaged or worn parts as necessary

• Check the fan's alignment and balance to prevent vibration and noise issues
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Q10. Gear box maintenance work?
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Gear box maintenance involves regular inspection, lubrication, and replacement of worn-out parts.
• Regular inspection of gear teeth and bearings

• Lubrication of gears and bearings

• Replacement of worn-out parts such as seals and bearings

• Checking oil levels and changing oil as needed

• Cleaning and inspecting filters

• Checking alignment and adjusting as needed
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