Synergies Castings R&D Engineer Interview Questions and Answers

Self introduction, Previous experience review , general engineering topics .

Q1. Organisation structure, technical datas , ISO auditing and IATF auditing standards.
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Q1. Previous roles and responsibilities , implementation and improvements in previous position.
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Q1. What is draft angel & Shutoff and Difference
Ans. 
Draft angle is the angle of the vertical wall of a mold or part, while shutoff is the point where two mold halves meet to prevent material flow.
• Draft angle is necessary for easy ejection of parts from molds.

• Shutoff is crucial for preventing material leakage and ensuring part accuracy.

• Draft angle is typically around 1-3 degrees, while shutoff is a precise meeting point of mold halves.

• Examples: Draft angle - plastic inje
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Q2. Please explain plastic defects and regulations
Ans. 
Plastic defects are imperfections in plastic materials that can affect their performance and appearance. Regulations ensure safety and quality standards are met.
• Plastic defects can include air bubbles, warping, sink marks, and flow lines

• Regulations such as RoHS and REACH restrict the use of certain chemicals in plastics

• Defects can be minimized through proper material selection, processing techniques, and quality contro
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Q1. Basics of CAD software.
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Q2. About tools part design assembly and gsd
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Q3. Basic of plastic defects
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Q1. How to add connector in CAptila harness
Ans. 
To add a connector in CAptila harness, you need to use the appropriate tool and follow specific steps.
• Open the CAptila harness design software

• Select the location where you want to add the connector

• Choose the type of connector from the library

• Place the connector in the desired location

• Connect the wires to the connector pins

• Verify the connection and run any necessary simulations
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Q2. Press O then you can directly add connector
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Q1. Engineering drawing, Strength of Materials, Formulas
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Q2. Power torque relation
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Q3. Petrol diesel engine
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Q4. Heat and pump working
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Q1. Expectation and 5 years association
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Cad test on catia software.

Q1. Plastic categories?
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Q2. Prevention of plastic defects?
Ans. 
Preventing plastic defects involves proper material selection, design optimization, and quality control measures.
• Selecting the right type of plastic for the application

• Optimizing the design to minimize stress concentrations

• Implementing proper molding techniques and parameters

• Conducting thorough quality control inspections

• Addressing any issues promptly to prevent defects from recurring
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Q3. When you make a design in any plastic component. what you are design consideration?
Ans. 
Design considerations for plastic components include material selection, manufacturability, functionality, aesthetics, and cost.
• Material selection based on properties like strength, flexibility, and chemical resistance

• Consideration of manufacturability, such as moldability and ease of assembly

• Ensuring functionality requirements are met, such as mechanical strength or thermal resistance

• Aesthetics like color, texture, an...read more
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Q1. Forging process , bearing loads, type of bearing
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Q2. Gd&t , DFMEA, heat treatment,
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Q1. Why do you want to switch?
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