Synergies Castings Production Engineer Interview Questions and Answers

Q1. How change your previous company
Ans. 
I implemented new production processes and technologies to improve efficiency and quality.
• Introduced automated systems to streamline production processes

• Implemented lean manufacturing principles to reduce waste and improve productivity

• Led training sessions for employees to ensure smooth transition to new processes

• Collaborated with cross-functional teams to identify areas for improvement
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Q2. Over experience and filed and achievements
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Q1. Question as par roll and documents related
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Q2. Working and behaviour related
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Q1. Tell me about your self
Ans. 
I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Implemented lean manufacturing principles to improve efficiency

• Led cross-functional teams to troubleshoot production issues
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Q2. You're worked here
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Q3. Job and responsibilities
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Q1. Cnc vmc program
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Q2. SAP(BOM, production punch)
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Q3. 7qc tool details
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Q4. 5 core tools (spc, MSA, Ppap)
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Q5. Production document (dwm, dd20, 5m change, tl activity
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Q1. What is OEE and what is role
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Q2. What is TCP
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Q1. Why promote you
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Q2. Family
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Q1. What is OEE and how it can be calculated.
Ans. 
OEE stands for Overall Equipment Effectiveness and is a measure of how well a manufacturing process is performing.
• OEE is calculated by multiplying Availability, Performance, and Quality.

• Availability is the ratio of operating time to planned production time.

• Performance is the ratio of actual production to maximum possible production.

• Quality is the ratio of good parts to total parts produced.

• OEE = Availability x Performa...read more
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Q2. What is G code & M code.
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G code and M code are machine codes used in CNC programming to control the movements and functions of a machine tool.
• G code is used to control the movements of the machine, such as linear or circular interpolation.

• M code is used to control auxiliary functions of the machine, such as turning on or off coolant or spindle rotation.

• G codes are typically used for positioning and feed rate control, while M codes are used for...read more
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Q3. You made program by yourself or by using any software.
Ans. 
I have used software to create programs.
• I have used software like AutoCAD, SolidWorks, and MATLAB to create programs for production engineering.

• Using software allows for more precise and efficient programming compared to manual methods.

• Software also helps in simulating and testing programs before implementation.
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Q1. Tpm @ 7qc tolls
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Q2. Audit
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Q1. Basic mechanical engineering
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Q2. Field related basic question
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Q3. How many installation done
Ans. 
I have completed 15 installations in the past year for various projects.
• Completed 15 installations in the past year

• Installed equipment for projects such as XYZ and ABC

• Ensured proper functioning of installations through testing and maintenance
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Q1. Roles and responsibility
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Online test conducted for 1 hour atlest

Q1. 6 sigma understanding
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Q2. Qa process understa ding
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Q1. HR, aptitude test, group discussion
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Q2. One on one round
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Q3. Group discussion
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Q4. Aptitude test and HR
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Q5. One on one round in technical
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