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I applied via Recruitment Consultant and was interviewed in Aug 2020. There was 1 interview round.
Accutval PM is a preventive maintenance program for mechanical equipment.
Accutval PM is a comprehensive maintenance program that includes regular inspections, cleaning, lubrication, and replacement of worn parts.
It is designed to prevent equipment breakdowns and extend the lifespan of mechanical equipment.
Accutval PM can be customized to meet the specific needs of different types of equipment and industries.
Examples of...
Breakdowns are handled by identifying the root cause, prioritizing repairs, and implementing preventive measures.
Conduct a thorough investigation to determine the cause of the breakdown
Prioritize repairs based on the impact on production and safety
Implement preventive measures to avoid future breakdowns
Maintain a record of breakdowns and repairs for analysis and improvement
Train and educate staff on proper maintenance
Time based maintenance is a maintenance strategy based on a predetermined schedule.
It involves performing maintenance tasks at set intervals, regardless of the equipment's condition.
It is often used for equipment that is not critical to operations.
Examples include changing air filters every three months or replacing belts every six months.
It can be less effective than condition-based maintenance, which takes into accou...
Predictive maintenance is a technique that uses data analysis to predict when equipment maintenance is needed.
It involves monitoring equipment performance and collecting data
Data is analyzed to identify patterns and predict when maintenance is needed
This helps to prevent equipment failure and reduce downtime
Examples include using sensors to monitor machine vibrations or oil analysis to detect wear in engines
Autonomous maintenance is a maintenance approach where operators take responsibility for routine maintenance tasks.
Operators are trained to perform routine maintenance tasks
Operators conduct inspections and minor repairs
Autonomous maintenance reduces downtime and improves equipment reliability
Operators become more familiar with equipment and can identify potential issues
Autonomous maintenance is a key component of Tota
Controlling inventory of spare parts involves monitoring stock levels, forecasting demand, and optimizing procurement processes.
Regularly monitor stock levels to ensure adequate inventory
Forecast demand based on historical data and upcoming projects
Optimize procurement processes to minimize lead times and costs
Implement a system for tracking inventory and ordering parts
Establish relationships with reliable suppliers
Con...
Total productive maintenance is a maintenance strategy that aims to maximize equipment effectiveness and minimize downtime.
TPM involves regular maintenance and inspection of equipment to prevent breakdowns
It emphasizes employee involvement and training to improve equipment performance
TPM also includes continuous improvement efforts to optimize equipment and processes
Examples of TPM techniques include autonomous mainten...
The equipment is in good health with regular maintenance and inspections.
Regular maintenance and inspections are conducted to ensure optimal performance.
Any issues or malfunctions are promptly addressed and repaired.
The equipment is regularly cleaned and lubricated to prevent wear and tear.
Performance data is regularly monitored and analyzed to identify any potential issues.
Spare parts and backup equipment are availabl
We maintain equipment history records through a computerized maintenance management system (CMMS).
We use a CMMS to track maintenance activities, repairs, and replacements.
Each equipment has a unique identification number and maintenance log.
We record the date, time, and details of each maintenance activity.
We also keep track of the cost of maintenance and replacement parts.
The CMMS generates reports on equipment perfor...
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posted on 19 Sep 2022
I applied via Recruitment Consulltant and was interviewed in Jul 2022. There were 2 interview rounds.
I applied via Campus Placement and was interviewed before Apr 2023. There were 3 interview rounds.
Talk about a topic on current affairs ie air pollution
I was interviewed in Nov 2024.
Simple and easy. Time matters
Tests your confidence and collaboration.
Thermodynamics
Fascinated by the laws of energy and heat transfer
Enjoy studying the behavior of gases and fluids
Find applications in engines, refrigeration systems, and power plants
Yes, I am open to relocating for the right opportunity.
I am willing to relocate for the right job opportunity that aligns with my career goals.
I am open to exploring new locations and experiencing different cultures.
I understand that relocation may be necessary for career advancement and personal growth.
posted on 30 Dec 2024
I applied via Company Website and was interviewed in Jun 2024. There were 3 interview rounds.
A Diploma in Mechanical Engineering can prepare students for a career as a Junior Engineer (JE) in the public or private sector:
A three-year course that provides students with the knowledge and skills to design, manufacture, install, and operate engines and machines. Students learn about forces and motion, and subjects include automobile engineering, manufacturing engineering, and power plant engineering.
A Diploma in Mechanical Engineering can prepare students for a career as a Junior Engineer (JE) in the public or private sector:
posted on 7 Aug 2024
I applied via Naukri.com and was interviewed in Aug 2024. There was 1 interview round.
The differential is a device that allows the wheels on an axle to rotate at different speeds while still receiving power from the engine.
Allows wheels on the same axle to rotate at different speeds
Transfers power from the engine to the wheels
Helps with cornering by allowing the outer wheel to rotate faster than the inner wheel
Consists of gears that distribute power evenly to the wheels
The dumper cooling system is responsible for maintaining the optimal temperature of the dumper to prevent overheating.
Regularly check the coolant levels and top up if necessary.
Inspect the radiator for any leaks or damage.
Clean the radiator fins to ensure proper airflow.
Monitor the temperature gauge regularly while operating the dumper.
If the dumper overheats, stop immediately and allow it to cool down before continuin
Work permit system is a formal process to ensure safety during maintenance activities.
Obtain necessary permits before starting any maintenance work.
Identify potential hazards and implement necessary safety measures.
Communicate with all involved parties about the work being done and safety precautions.
Regularly review and update work permits as needed.
Examples: hot work permit, confined space entry permit, electrical wo
The grade of oil used in a hydraulic system depends on the system's requirements and manufacturer recommendations.
The grade of oil used in a hydraulic system is typically specified by the system manufacturer.
Common grades of hydraulic oil include ISO VG 32, ISO VG 46, and ISO VG 68.
The grade of oil chosen should meet the viscosity and performance requirements of the hydraulic system.
Using the wrong grade of oil can lea...
Technical round and one by one person having questing and forward to answers
I applied via Recruitment Consulltant and was interviewed before Oct 2020. There were 2 interview rounds.
The hydraulic system is a technology that uses liquid to transmit power.
Uses incompressible fluid to generate force
Consists of a pump, fluid reservoir, valves, cylinders, and motors
Commonly used in heavy machinery like excavators and hydraulic presses
Backlash is the clearance or lost motion between mechanical components, typically in gears or threads.
Backlash is the amount of free movement or play between components in a mechanical system.
It can be found in gears, threads, or any other mechanical connection where there is a gap between mating parts.
Backlash can affect the accuracy and precision of a mechanical system.
It is important to minimize backlash in precisio...
Why-why Analysis is a problem-solving technique that involves asking 'why' multiple times to get to the root cause of an issue.
Involves asking 'why' repeatedly to uncover the underlying causes of a problem
Helps in identifying the root cause of an issue rather than just addressing symptoms
Commonly used in quality management and process improvement
Example: If a machine breaks down - Why? Because a part failed - Why? Beca...
Backlash in axis refers to the clearance or play between mating components in a mechanical system.
Backlash is the amount of movement or play between components in a mechanical system.
It can affect the accuracy and precision of the system.
Backlash can be minimized by using precision components or adjusting the system properly.
For example, in a gear system, backlash can cause inaccuracies in positioning if not properly a
There are several types of bearings used in mechanical applications.
Plain bearings
Rolling element bearings (ball bearings, roller bearings)
Thrust bearings
Sleeve bearings
Needle bearings
Tapered roller bearings
Spherical roller bearings
There are several types of hydraulic pumps, including gear pumps, vane pumps, piston pumps, and screw pumps.
Gear pumps are simple and economical, but not very efficient.
Vane pumps are more efficient and quieter than gear pumps.
Piston pumps are highly efficient and can handle high pressures.
Screw pumps are used for high viscosity fluids and can handle high pressures as well.
posted on 18 Mar 2023
I applied via Approached by Company and was interviewed in Sep 2022. There were 3 interview rounds.
FRL unit, hydraulic pump and different types of valve are all important components in mechanical engineering.
FRL unit stands for Filter, Regulator, and Lubricator unit which is used to clean, regulate and lubricate compressed air in pneumatic systems.
Hydraulic pump is used to convert mechanical power into hydraulic energy which is used to power hydraulic machinery.
Different types of valves include ball valves, gate val...
I applied via Company Website and was interviewed in May 2022. There were 3 interview rounds.
An Air Handling Unit (AHU) consists of several parts that work together to condition and circulate air.
Filter section: Removes dust and particles from the air.
Heating coil: Warms the air before it is distributed.
Cooling coil: Cools the air before it is distributed.
Humidifier: Adds moisture to the air if needed.
Fan: Circulates the air through the AHU.
Dampers: Control the flow of air.
Mixing chamber: Mixes outside and ret...
ACPH stands for Air Changes Per Hour.
ACPH is a measurement used to determine the rate at which the air in a space is replaced with fresh air.
It is commonly used in HVAC systems to ensure proper ventilation and air quality.
ACPH is calculated by dividing the volume of air in a space by the flow rate of fresh air into that space.
For example, if a room has a volume of 1000 cubic feet and fresh air is supplied at a rate of ...
The recommended ACPH for a kitchen depends on the size and type of kitchen.
The recommended ACPH for a commercial kitchen is 15-20 ACPH (air changes per hour).
The size and type of kitchen, as well as the type of cooking equipment used, can affect the recommended ACPH.
The ACPH can be calculated by dividing the volume of the kitchen by the airflow rate.
Proper ventilation and exhaust systems should be in place to maintain ...
VAV stands for Variable Air Volume.
VAV is a type of HVAC system that varies the airflow to different zones based on their heating and cooling needs.
It uses dampers to control the amount of air flowing into each zone.
VAV systems are energy-efficient and can save money on heating and cooling costs.
They are commonly used in commercial buildings and large residential buildings.
VAV systems can be controlled by a building au
VAV stands for Variable Air Volume. It is an HVAC system that controls the airflow to different zones based on their heating and cooling needs.
VAV uses a series of dampers to regulate the amount of air flowing into a space.
It measures the temperature of the air in each zone and adjusts the airflow accordingly.
VAV systems are energy-efficient as they only supply the amount of air required to maintain the desired tempera...
The thumb rule to calculate water consumption in a cooling tower is 3 GPM per every 100 tons of cooling.
Water consumption in cooling tower is calculated based on the cooling load
The thumb rule is 3 GPM per every 100 tons of cooling
Factors like temperature, humidity, and air flow rate affect water consumption
Water treatment and maintenance can also impact water consumption
Parameters considered while calculating heat load in a room
Size of the room
Number of occupants
Type and number of electrical appliances
Number and size of windows
Insulation of walls and ceiling
Orientation of the room
Climate of the region
Directions affect the amount of heat transferred and the efficiency of the system.
Heat transfer is affected by the direction of the flow of fluids or gases.
The orientation of the surface being heated or cooled affects the amount of heat transferred.
The direction of the sun's rays can affect the heat load on a building.
The direction of wind flow affects the heat load on a building.
Considering directions helps in designi
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