Jayaswal Neco Industries Metallurgist Interview Questions and Answers for Experienced

Q1. What is Power factor?
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Q1. My work related
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Q2. Forging process explain
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Forging process involves shaping metal by applying compressive forces using a hammer or press.
• Metal is heated to a high temperature to make it more malleable

• The metal is then shaped using a hammer or press to apply compressive forces

• Forging can be done using different techniques such as open-die forging, closed-die forging, or impression-die forging
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Q3. Forging job any problem come to handling my responsibility
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Q4. Forging Job problem and inspection details
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Q1. Interviewer asked to your Previous experience and their skills during Working period with previous employers
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Q1. Asking aboit PDI
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Q2. What is FMEA and how to improve control plan?
Ans. 
FMEA is Failure Modes and Effects Analysis used to identify and prioritize potential failures in a process or product.
• FMEA involves identifying potential failure modes, their effects, and the likelihood of their occurrence.

• To improve a control plan using FMEA, prioritize high-risk failure modes and implement controls to prevent or mitigate them.

• Regularly review and update the FMEA and control plan based on new informat...read more
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Q3. What is the full form of FMEA
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Failure Mode and Effects Analysis
• FMEA stands for Failure Mode and Effects Analysis

• It is a systematic method for identifying and preventing potential failures in a design or process

• Helps in prioritizing and addressing potential failure modes based on their impact and likelihood

• Commonly used in industries such as automotive, aerospace, and manufacturing

• Example: Conducting FMEA on a car engine to identify potential failur
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Q4. What is 5S and how to maintain it?
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5S is a methodology used to organize a workplace for efficiency and effectiveness by sorting, setting in order, shining, standardizing, and sustaining.
• Sort - Remove unnecessary items from the workplace.

• Set in order - Organize remaining items in a logical manner.

• Shine - Clean and inspect the workplace regularly.

• Standardize - Establish standards and procedures for maintaining the workplace.

• Sustain - Ensure the 5S system ...read more
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Q5. How to find the error in root cause?
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To find the error in root cause, analyze the situation, gather data, identify potential causes, and test hypotheses.
• Analyze the situation thoroughly to understand the context of the error.

• Gather data from various sources to identify patterns or anomalies.

• Identify potential causes by brainstorming and using tools like fishbone diagrams or 5 Whys.

• Test hypotheses by conducting experiments or simulations to validate the ro...read more
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Q1. Asking questions regarding Sinter Plant operations and process
Ans. 33M² and explained about Sinter process
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Q1. Types of Steel and their chemical composition.
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There are various types of steel with different chemical compositions, each with unique properties and uses.
• Carbon Steel - primarily composed of iron and carbon

• Alloy Steel - contains additional elements such as manganese, nickel, and chromium

• Stainless Steel - contains at least 10.5% chromium and low carbon content

• Tool Steel - high carbon content and additional elements such as tungsten and vanadium

• High-Speed Steel - co...read more
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Q2. What is Heat treatment?
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Heat treatment is a process of heating and cooling metals to alter their physical and mechanical properties.
• Heat treatment is used to improve the strength, hardness, toughness, and ductility of metals.

• It involves heating the metal to a specific temperature and holding it there for a certain amount of time.

• The metal is then cooled at a specific rate to achieve the desired properties.

• Different types of heat treatment inc...read more
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Q3. Types of Heat treatment?
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Heat treatment is a process of heating and cooling metals to alter their physical and mechanical properties.
• Annealing

• Normalizing

• Quenching

• Tempering

• Case hardening

• Martempering

• Austempering
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There is a technical round for freshers in 50 marks question paper .

Q1. Why are you looking for a job?
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Q2. In your mechanical engineering which subject you like the most ??
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Q3. What do you think of yourself in the next 5 years?
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