MM Forgings Production Engineer Interview Questions and Answers

Q1. Introduce your self
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Q2. What is the use of accumulator in tube mill
Ans. 
Accumulator in tube mill is used to store and regulate the flow of strip during continuous production.
• Accumulator helps in maintaining a constant speed of the tube mill by storing excess strip during high-speed operation and releasing it during low-speed operation.

• It also helps in reducing the number of welds required in the production process by allowing continuous feeding of strip into the mill.

• Accumulators can be of...read more
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Q1. 1. Least count of different scales like vernier calliper, micrometer etc
Ans. 
The least count of vernier caliper is 0.02 mm and that of micrometer is 0.01 mm.
• Least count of vernier caliper is 0.02 mm

• Least count of micrometer is 0.01 mm

• Least count is the smallest measurement that can be read on the scale

• It is important to know the least count for accurate measurements
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Q2. What is metal? Types of metals and there chemical composition.
Ans. 
Metals are elements that have high electrical conductivity, luster, and malleability.
• Metals are typically solid at room temperature, except for mercury which is a liquid.

• Common types of metals include iron, copper, aluminum, gold, silver, and zinc.

• Metals can be classified as ferrous or non-ferrous based on their iron content.

• The chemical composition of metals varies depending on the specific element, but they all have ...read more
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Q1. Family details, previous experience if any, if fresher than what were the scores of qualifications
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General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
Ans. 
Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
Ans. 
Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
Ans. 
Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
Ans. 
First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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Q1. Name and biodata
Ans. 
My name is John Doe, a Production Engineer with 5 years of experience in manufacturing industry.
• Name: John Doe

• Experience: 5 years in manufacturing industry

• Role: Production Engineer
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Q2. Technical and experience
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Q1. Experience Field related question
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Q2. Operation related question
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Q1. What is stainless steel ?
Ans. 
Stainless steel is a corrosion-resistant alloy made of iron, chromium, nickel, and other elements.
• Stainless steel is known for its resistance to corrosion, rust, and staining.

• It is commonly used in various industries such as construction, automotive, and food processing.

• There are different grades of stainless steel, each with varying levels of corrosion resistance and strength.

• Examples of stainless steel applications i...read more
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Q2. Why annealing we needed?
Ans. 
Annealing is needed to relieve internal stresses, improve ductility, and soften the material for further processing.
• Annealing helps to remove internal stresses in the material, making it more ductile and less prone to cracking.

• It also helps to soften the material, making it easier to shape or machine.

• Annealing can improve the microstructure of the material, leading to better mechanical properties.

• Examples of materials ...read more
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Discussed on my jobs profile

Q1. Kazan in the deppt. And Regular work maximum out put
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Q2. Hard working. Falxable processing
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