Borgwarner Emission System Interview Questions, Process, and Tips

Q1. About you and your background
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Q2. Why you want to change your job
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I am seeking new challenges and opportunities for growth in my career.
• Looking for a position with more responsibility and leadership opportunities

• Desire to work in a different industry or sector

• Seeking a better work-life balance

• Want to work in a company with a more positive and supportive culture

• Looking for a higher salary or better benefits package
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Q1. Detailed discussion of PFMEA and process control plan
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Q2. How to design and develop a new machine
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Designing and developing a new machine requires a systematic approach and a team effort.
• Identify the problem or need that the machine will address

• Conduct research and gather information on existing machines and technologies

• Brainstorm and generate ideas for the new machine

• Create a detailed design and prototype

• Test and refine the prototype

• Manufacture the final product

• Continuously evaluate and improve the machine

• Collabora
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Q3. How to check the machine after manufacturing, process to judge its capabilities
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To check the machine after manufacturing, conduct various tests to ensure its capabilities.
• Conduct functional tests to ensure the machine is working as intended

• Perform stress tests to determine the machine's limits

• Check for any defects or malfunctions

• Ensure the machine meets all safety standards

• Compare the machine's performance to industry standards

• Use specialized equipment to measure the machine's capabilities

• Perform ...read more
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Q1. What is WI ?
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WI stands for Work Instruction, which is a detailed document that provides step-by-step instructions on how to perform a specific task or job.
• Work Instructions are used to ensure consistency in processes and quality of output.

• They typically include information such as materials needed, tools required, safety precautions, and specific steps to be followed.

• Examples of Work Instructions include assembly instructions for a...read more
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Q2. As per Cycle time production calculation?
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Cycle time production calculation is the total time it takes to produce one unit of a product.
• Cycle time is calculated by dividing the total production time by the total number of units produced.

• For example, if it takes 10 hours to produce 100 units, the cycle time would be 0.1 hours per unit.

• Cycle time helps in identifying bottlenecks and improving efficiency in production processes.
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Q3. What about your experience?
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Q4. PPM calculation, what is FTT?
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FTT stands for First Time Through, a metric used to measure the percentage of products that pass inspection on the first attempt.
• FTT is calculated by dividing the number of products that pass inspection on the first attempt by the total number of products inspected, then multiplying by 100 to get a percentage.

• FTT is an important metric for measuring the efficiency and quality of production processes.

• For example, if 90 ...read more
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Q5. What is OEE ?
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OEE stands for Overall Equipment Effectiveness, a metric used to measure the efficiency of a manufacturing process.
• OEE takes into account three factors: availability, performance, and quality.

• It is calculated by multiplying availability, performance, and quality percentages.

• For example, if a machine is available 90% of the time, operates at 80% of its maximum speed, and produces good parts 95% of the time, the OEE woul
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5s explaintion, what about kizen, TPM , 7QC tool, 8D ?

Q1. Salery discussion.
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Q2. What about BBO? LPA audit , ESH declaration
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Q1. How to plan for 100 percent On time delivery?
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To plan for 100 percent On time delivery, focus on efficient scheduling, clear communication, and proactive problem-solving.
• Create a detailed production schedule with realistic timelines

• Ensure all team members understand their roles and responsibilities

• Implement effective communication channels to address any delays or issues

• Regularly monitor progress and identify potential bottlenecks

• Proactively address problems and f...read more
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Q1. About PCBA manufacturing process
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Q2. Explained about process flow
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