Borgwarner Emission System Engineer Interview Questions and Answers

Die casting and machining defects are common in manufacturing processes.

• Die casting defects include porosity, shrinkage, cold shuts, and flash.

• Machining defects include burrs, chatter marks, and tool marks.

• Die casting defects can be caused by improper temperature, pressure, or metal flow.

• Machining defects can be caused by dull tools, improper speeds and feeds, or poor fixturing.

• Defects can lead to part failure, reduced

Filling and high speed ratio formula is used to calculate the filling time of a container with a specific volume of liquid at a given flow rate.

• Filling and high speed ratio formula is V/Q

• V is the volume of the container and Q is the flow rate of the liquid

• The formula is used to determine the time it takes to fill a container with a specific volume of liquid at a given flow rate

• The higher the flow rate, the faster the c

I have achieved several milestones throughout my career as a Senior Engineer.

• Successfully led a team of engineers to develop and implement a new software system, resulting in a 20% increase in efficiency.

• Received recognition for designing and implementing a cost-effective solution that reduced production downtime by 30%.

• Contributed to the development of a groundbreaking technology that revolutionized the industry, lead...read more

Line balance refers to the equal distribution of work among different stations in a production line.

• Line balance ensures that each station in a production line has a similar workload.

• It helps in optimizing the efficiency and productivity of the production process.

• Line balancing techniques involve analyzing the tasks, cycle times, and capacities of each station to achieve optimal balance.

• An example of line balance is wh...read more

Lead time is the time it takes to complete a process from start to finish.

• Lead time includes all the steps involved in a process, from planning to delivery.

• It is an important metric for businesses to measure and improve efficiency.

• Lead time can vary depending on the complexity of the process and the resources available.

• For example, the lead time for manufacturing a car can be several months, while the lead time for del

Torque is decided based on the required force and the distance from the axis of rotation.

• Determine the required force for the task

• Calculate the distance from the axis of rotation

• Use the formula T = F x d to calculate torque

• Consider any external factors that may affect torque requirements

• Choose a motor or engine with sufficient torque output

Working with unions requires clear communication, respect, and a willingness to negotiate.

• Establish open lines of communication with union representatives

• Respect the collective bargaining agreement and union rules

• Negotiate in good faith to find mutually beneficial solutions

• Be prepared to compromise and find creative solutions

• Stay informed about labor laws and regulations

• Address any grievances or disputes promptly and f

Improving shopfloor requires optimizing processes, training employees, and utilizing technology.

• Analyze current processes and identify areas for improvement

• Invest in employee training and development

• Implement technology such as automation and data analytics

• Regularly review and adjust processes to ensure efficiency

• Encourage employee feedback and suggestions

• Maintain a clean and organized workspace

5S is a workplace organization method that uses a set of principles to create and maintain an organized, clean, and efficient work environment.

• Sort - separate necessary items from unnecessary ones

• Set in order - arrange necessary items in a logical manner

• Shine - clean the work area and equipment

• Standardize - establish procedures for maintaining the first three S's

• Sustain - ensure that the first four S's are followed con...read more