Borgwarner Emission System
10+ Quadspark IT Solutions Interview Questions and Answers
Q1. How to check the machine after manufacturing, process to judge its capabilities
To check the machine after manufacturing, conduct various tests to ensure its capabilities.
Conduct functional tests to ensure the machine is working as intended
Perform stress tests to determine the machine's limits
Check for any defects or malfunctions
Ensure the machine meets all safety standards
Compare the machine's performance to industry standards
Use specialized equipment to measure the machine's capabilities
Perform regular maintenance to keep the machine in top condition
Q2. As per Cycle time production calculation?
Cycle time production calculation is the total time it takes to produce one unit of a product.
Cycle time is calculated by dividing the total production time by the total number of units produced.
For example, if it takes 10 hours to produce 100 units, the cycle time would be 0.1 hours per unit.
Cycle time helps in identifying bottlenecks and improving efficiency in production processes.
Q3. PPM calculation, what is FTT?
FTT stands for First Time Through, a metric used to measure the percentage of products that pass inspection on the first attempt.
FTT is calculated by dividing the number of products that pass inspection on the first attempt by the total number of products inspected, then multiplying by 100 to get a percentage.
FTT is an important metric for measuring the efficiency and quality of production processes.
For example, if 90 out of 100 products pass inspection on the first attempt, ...read more
Q4. What is WI ?
WI stands for Work Instruction, which is a detailed document that provides step-by-step instructions on how to perform a specific task or job.
Work Instructions are used to ensure consistency in processes and quality of output.
They typically include information such as materials needed, tools required, safety precautions, and specific steps to be followed.
Examples of Work Instructions include assembly instructions for a product, operating procedures for machinery, and quality ...read more
Q5. What is OEE ?
OEE stands for Overall Equipment Effectiveness, a metric used to measure the efficiency of a manufacturing process.
OEE takes into account three factors: availability, performance, and quality.
It is calculated by multiplying availability, performance, and quality percentages.
For example, if a machine is available 90% of the time, operates at 80% of its maximum speed, and produces good parts 95% of the time, the OEE would be 68.4% (0.9 * 0.8 * 0.95).
Q6. How to plan for 100 percent On time delivery?
To plan for 100 percent On time delivery, focus on efficient scheduling, clear communication, and proactive problem-solving.
Create a detailed production schedule with realistic timelines
Ensure all team members understand their roles and responsibilities
Implement effective communication channels to address any delays or issues
Regularly monitor progress and identify potential bottlenecks
Proactively address problems and find solutions to prevent delays
Collaborate with suppliers ...read more
Q7. How to design and develop a new machine
Designing and developing a new machine requires a systematic approach and a team effort.
Identify the problem or need that the machine will address
Conduct research and gather information on existing machines and technologies
Brainstorm and generate ideas for the new machine
Create a detailed design and prototype
Test and refine the prototype
Manufacture the final product
Continuously evaluate and improve the machine
Collaborate with a team of experts in various fields
Q8. Share how many implementations done; Roll outs done
I have implemented and rolled out several IT projects in my career.
I have implemented and rolled out over 20 IT projects in my career.
Some of the notable projects include the implementation of a new CRM system for a large retail company and the roll out of a new ERP system for a manufacturing company.
I have experience in managing the entire project lifecycle from requirements gathering to post-implementation support.
I have also worked on projects involving software developmen...read more
Q9. 1. What is the OEE 2. How you can manage shop floor area 3. What is your achievements in last organisation
OEE stands for Overall Equipment Efficiency, it is a measure of how effectively a manufacturing operation is utilized.
OEE is calculated by multiplying Availability, Performance, and Quality.
Availability measures the percentage of time that equipment is available for production.
Performance measures the speed at which the equipment runs compared to its maximum speed.
Quality measures the percentage of good quality products produced.
Managing shop floor area involves optimizing sp...read more
Q10. Future plans for the carrier
Our future plans for the carrier involve expanding our operations globally and implementing advanced technology for improved efficiency.
Expanding operations globally to reach new markets
Implementing advanced technology for improved efficiency
Investing in employee training and development
Enhancing customer service and satisfaction
Exploring strategic partnerships and collaborations
Q11. Focus points in process
The focus points in process include efficiency, quality, cost reduction, and continuous improvement.
Efficiency: Streamlining processes to minimize waste and maximize productivity.
Quality: Ensuring that processes meet or exceed customer expectations.
Cost reduction: Identifying and implementing strategies to reduce expenses without compromising quality.
Continuous improvement: Regularly evaluating and refining processes to enhance efficiency and effectiveness.
Q12. Testing attitude of individual
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