AVON TUBETECH Production Engineer Interview Questions and Answers

Otto cycle is used in gasoline engines and Diesel cycle is used in diesel engines.

• Otto cycle is a constant volume cycle used in gasoline engines.

• Diesel cycle is a constant pressure cycle used in diesel engines.

• Otto cycle has a higher compression ratio compared to Diesel cycle.

• Otto cycle has a spark plug for ignition while Diesel cycle uses compression ignition.

• Both cycles involve four processes: intake, compression, po

Stress is the force applied to a material, while strain is the resulting deformation or change in shape.

• Stress is a measure of the internal forces within a material, while strain is the measure of the deformation or change in shape.

• Stress is typically measured in units of force per unit area (such as N/m^2 or Pa), while strain is a dimensionless quantity.

• Stress can cause a material to deform or break, while strain is t...read more

There are two main types of Ramming mass: acidic and basic.

• Acidic Ramming Mass: used for lining induction furnaces and arc furnaces.

• Basic Ramming Mass: used for lining steel ladles and EAF (Electric Arc Furnace).

There are several types of steel, each with different properties and uses. The percentage of steel in a particular alloy can vary.

• Types of steel include carbon steel, alloy steel, stainless steel, tool steel, and high-speed steel.

• The percentage of steel in an alloy can range from as low as 0.2% to as high as 2.1% depending on the type of steel and its intended use.

• For example, carbon steel typically contains around 0.2...read more

First law states energy cannot be created or destroyed, second law states entropy always increases, third law states entropy approaches zero at absolute zero.

• First Law: Energy cannot be created or destroyed, only transferred or converted. Example: A car engine converts fuel into mechanical energy.

• Second Law: Entropy of an isolated system always increases over time. Example: Heat always flows from hot to cold objects.

• Th...read more

To manage production assembly line, one needs to focus on optimizing workflow, ensuring quality control, and maintaining equipment.

• Create a detailed plan for the assembly line process

• Ensure all equipment is functioning properly and maintained regularly

• Implement quality control measures to catch defects early

• Train and manage staff to ensure efficient workflow

• Continuously monitor and analyze production data to identify a

The layout of assembly process involves arranging the workstations and equipment in a logical sequence to optimize efficiency.

• Identify the sequence of operations required to assemble the product

• Arrange the workstations and equipment in a logical order to minimize movement and transportation

• Ensure that the layout allows for easy access to tools and materials

• Consider the ergonomics of the workstations to minimize worker ...read more

CTQ refers to Critical to Quality while CTP refers to Critical to Process.

• CTQ is a customer-focused metric that measures the quality of a product or service.

• CTP is a process-focused metric that measures the critical steps in a process that affect the quality of the final product.

• CTQ is used to identify customer requirements and ensure they are met.

• CTP is used to identify critical process steps and ensure they are contr...read more