Bharat Wire Ropes Senior Production Engineer Interview Questions and Answers

Q1. Production realated
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Q2. Mechanical engineering
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Q3. Machine operated
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Q4. Lathe machine operated
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Q5. Lathe machine maintenance
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Test contains reasoning , maths and few questions related to mechanical engineering

Q1. This is a technical round in which we had interact with the senior officer of related department
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Q2. Iron carbon diagram, material properties, college project, forging process
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Q1. Basic knowlege of casting and company
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Q2. Tell me about yourself
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Q3. What do you know about investment casting
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Investment casting is a manufacturing process where a wax pattern is coated with a ceramic shell that is then melted away to leave a hollow metal part.
• Also known as lost-wax casting

• Used to create complex and detailed parts

• Commonly used in aerospace, automotive, and jewelry industries
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Q4. What do you know about ptc industry
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PTC industry refers to the production of physical and digital products using computer-aided design software.
• PTC stands for Parametric Technology Corporation, a software company specializing in CAD/CAM solutions.

• PTC industry involves the use of software like Creo for designing and manufacturing products.

• Companies in the PTC industry often use 3D printing technology to create physical prototypes of their designs.

• PTC indu...read more
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Q1. Basic knowlege of casting and company
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Q1. What is your name?
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Q2. Family Members & Family Status?
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Q3. What is Current Package ?
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Current Package refers to the salary and benefits offered to an employee at their current job.
• Current Package includes salary, bonuses, benefits, and perks provided by the employer.

• It is important for employees to understand their Current Package to evaluate their total compensation.

• Examples of Current Package components: base salary, health insurance, retirement plans, paid time off, stock options.
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Q4. Expecting Package
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Q1. You can ask any question regarding work will be done on plant
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Q2. You can ask any questions over all
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Q1. You may ask any questions regarding Salary ,Behavior and personality with manpowers
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You may Discussion with Group for better organization

Q1. Shaft daimeter 40 mm wy bearings no
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Q2. Ferro silicon melting point wy
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Q3. Which composition is a ci casting
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CI casting refers to cast iron casting, which is made from a composition of iron, carbon, and silicon.
• CI casting stands for cast iron casting.

• It is made from a composition of iron, carbon, and silicon.

• The carbon content in CI casting is typically between 2.1% and 4%.

• The silicon content in CI casting is typically between 1% and 3%.

• CI casting is known for its excellent castability, good machinability, and high wear resis
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Q4. High crome metal pouring temperature
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The pouring temperature of high chrome metal is typically between 1,600 to 1,800 degrees Celsius.
• High chrome metal is commonly used in applications that require high temperature resistance and corrosion resistance.

• The pouring temperature is crucial to ensure proper flow and solidification of the metal.

• The specific pouring temperature may vary depending on the exact composition of the high chrome metal and the desired p...read more
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Q5. Maild steel campotion
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Q1. About the life of furnace inhencement.
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Q2. Temperature control during operation.
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Temperature control is crucial for efficient and safe production processes.
• Temperature control systems must be in place and regularly maintained.

• Monitoring of temperature levels should be done regularly to ensure consistency.

• Proper insulation and ventilation should be considered to prevent temperature fluctuations.

• Temperature alarms and emergency shutdown systems should be installed as a safety measure.

• Examples of temp...read more
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Q3. S/P removal metallurgy
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General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
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Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
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Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
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Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
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First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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