VIJAY SPHEROIDALS Quality Engineer Interview Questions and Answers

Q1. Percentage of chromium in steel?
Ans. 
Chromium content in steel typically ranges from 10-30% depending on the grade and type of steel.
• Chromium is added to steel to improve its corrosion resistance, hardness, and strength.

• Stainless steel typically contains around 10-30% chromium.

• High-chromium steels, such as tool steels, can contain up to 30% chromium.

• Chromium content can vary based on the specific grade and application of the steel.
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Q2. Advantages and Disadvantage of Sulphur in steel?
Ans. 
Sulphur in steel can improve machinability but may reduce ductility and impact strength.
• Advantages: Improved machinability, easier to cut and shape

• Disadvantages: Reduced ductility, impact strength, and toughness

• Sulphur content should be controlled to avoid negative effects on mechanical properties

• Examples: Lead-free cutting steels often contain higher sulphur levels for better machinability
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Q1. Grades of steel and Their Chemical Composition
Ans. 
Different grades of steel have varying chemical compositions to meet specific requirements.
• Grades of steel include carbon steel, alloy steel, and stainless steel.

• Carbon steel typically contains 0.05-2.0% carbon.

• Alloy steel contains additional elements like nickel, chromium, and molybdenum.

• Stainless steel has high chromium content for corrosion resistance.

• Each grade has unique properties based on its chemical compositio...read more
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Q2. Sectional weight of steel for different sizes
Ans. 
Sectional weight of steel varies based on the size of the steel section.
• The sectional weight of steel is calculated by multiplying the volume of the steel section by the density of steel.

• Different sizes of steel sections have different sectional weights.

• For example, a 100mm x 100mm x 10mm steel section will have a different sectional weight compared to a 150mm x 150mm x 12mm steel section.
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Q3. What are the grains and grain structures inside the steel at different temperatures?
Ans. 
Grains in steel change in size and shape at different temperatures, affecting its properties.
• At high temperatures, grains in steel are larger and more irregularly shaped.

• As steel cools, grains become smaller and more uniform, leading to increased strength and hardness.

• Grain boundaries can affect properties like toughness and corrosion resistance.

• Examples: Austenite has smaller grains at lower temperatures, resulting in...read more
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Q1. What is the chromium percentage in steel?
Ans. 
Chromium percentage in steel varies depending on the type of steel, typically ranging from 10.5% to 30%.
• Chromium is added to steel to improve its corrosion resistance and hardenability.

• Stainless steel typically contains around 10.5-30% chromium.

• Examples of chromium-containing steel include 304 stainless steel (18% chromium) and 420 stainless steel (12% chromium).
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Q2. Sulphur Advantages and Disadvantages in Steel
Ans. 
Sulphur can improve machinability and strength in steel, but can also lead to brittleness and reduced ductility.
• Advantages of sulphur in steel include improved machinability, allowing for easier cutting and shaping of the material.

• Sulphur can also enhance the strength of steel, making it more suitable for certain applications.

• Disadvantages of sulphur in steel include increased brittleness, which can lead to cracking an...read more
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Q1. What are the Grain structures of steel at different temperatures?
Ans. 
Grain structures of steel change at different temperatures affecting its properties.
• At room temperature, steel has a fine grain structure which provides good strength and toughness.

• As temperature increases, the grain size also increases, leading to reduced strength and toughness.

• At high temperatures, steel can have a coarse grain structure which may result in lower mechanical properties.

• Grain refinement techniques like...read more
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Q2. What is the final/finished product temperature of Rebar?
Ans. 
The final/finished product temperature of Rebar is typically room temperature.
• Rebar is typically stored and used at room temperature

• The temperature of Rebar can vary depending on the environment it is stored in

• Rebar is not typically heated or cooled as part of the manufacturing process
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Q1. About your previous company.
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Q2. Technical and theoretical question from your previous company and job related equipments wise.
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Q3. Work related technical & theoretical questions.
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Q4. About yourself Introduction and your previous company experience
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Good question, you also easily crack

Q1. What is motor, what is transformer
Ans. 
A motor is a device that converts electrical energy into mechanical energy. A transformer is a device that transfers electrical energy from one circuit to another through electromagnetic induction.
• A motor consists of a rotor and a stator, which interact with each other to produce rotational motion.

• Transformers are used to step up or step down voltage levels in electrical circuits.

• Motors are commonly used in appliances ...read more
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Q1. How many pipes do you know?
Ans. 
I am familiar with various types of pipes used in software development and testing.
• I am familiar with Unix pipes used for connecting the output of one command to the input of another command.

• I have experience with named pipes (FIFOs) in Unix systems for inter-process communication.

• I am knowledgeable about pipelines in Jenkins for automating software build and deployment processes.
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Q2. What is the indian standard for pipe?
Ans. 
The Indian standard for pipes is governed by the Bureau of Indian Standards (BIS).
• The Bureau of Indian Standards (BIS) sets the standards for pipes in India.

• IS 1239 is the standard specification for mild steel pipes in India.

• IS 3589 is the standard specification for water pipes in India.

• IS 1161 is the standard specification for structural pipes in India.
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Multiple Choice questions concerning Mechanical, Metallurgy departments

Q1. Introduction Whether you worked in any plant for experience gauging ? questions regarding thermodynamics cycles
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Q2. Questions regarding Boilers such as what other parts were present in Boilers ? Why are they mounted ?
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Q1. All electrical appliance drive ,electrical equipment......
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Q1. Edcuition qualification
Ans. 
My educational qualifications include a degree in Business Administration and relevant certifications that enhance my managerial skills.
• Bachelor's degree in Business Administration from XYZ University.

• Completed a certification in Project Management, which improved my organizational skills.

• Participated in leadership workshops that focused on team management and conflict resolution.

• Pursued online courses in data analysis...read more
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