Susee Group of Companies Interview Questions and Answers

Q1. What make is another company?
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Q2. What is the salary of a junior engineer?
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Q1. What is the poka yoke ?
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Q2. What products is the company making?
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Q1. What is the kaizen ?
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Q2. What is the SWCT ?
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Q1. Can you provide an introduction about yourself?
Ans. 
Experienced engineer with a background in mechanical and electrical engineering, specializing in project management and problem-solving.
• Bachelor's degree in Mechanical Engineering from XYZ University

• 5+ years of experience working in the automotive industry

• Proficient in CAD software such as SolidWorks and AutoCAD

• Led a team of engineers to successfully launch a new product line
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Q2. What is the organizational structure of the toolroom?
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The toolroom is typically organized in a hierarchical structure with a manager overseeing toolmakers and machinists.
• Typically led by a Toolroom Manager who oversees the operations

• Toolmakers and machinists report to the Toolroom Manager

• May have specialized teams for different types of tools or machinery

• Collaborates closely with engineering and production departments
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Q1. Organization structure
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Q2. What is the process of mold maintenance?
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Mold maintenance involves regular cleaning, inspection, and repair of molds used in manufacturing processes.
• Regularly clean molds to prevent buildup of residue or contaminants

• Inspect molds for wear and tear, cracks, or other damage

• Repair any issues found during inspection to ensure molds function properly

• Store molds properly when not in use to prevent damage or contamination
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Encourage a positive culture that fosters the development of new ideas and activities for improvement.

Q1. What is the difference between corrective action and preventive action?
Ans. 
Corrective action is taken to address an existing issue, while preventive action is taken to avoid potential issues in the future.
• Corrective action is reactive, addressing problems that have already occurred.

• Preventive action is proactive, aiming to prevent problems from happening in the first place.

• Corrective action focuses on fixing the root cause of a problem.

• Preventive action focuses on identifying and eliminating ...read more
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Q2. What are the differences between preventive maintenance and predictive maintenance?
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Preventive maintenance is scheduled maintenance performed on a regular basis to prevent breakdowns, while predictive maintenance uses data and analytics to predict when equipment will fail.
• Preventive maintenance is scheduled at regular intervals to prevent breakdowns.

• Predictive maintenance uses data and analytics to predict when equipment will fail.

• Preventive maintenance is time-based, while predictive maintenance is c...read more
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Q1. What is breakdown maintenance?
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Breakdown maintenance is a type of maintenance where equipment is only repaired after it has broken down.
• Breakdown maintenance is reactive in nature, as repairs are only done after a breakdown occurs.

• It can lead to increased downtime and production losses.

• This type of maintenance is usually more costly compared to preventive maintenance.

• Examples include fixing a machine only when it stops working or repairing a vehicle
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Q2. What is the frequency of preventive maintenance?
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The frequency of preventive maintenance varies depending on the equipment and industry standards.
• Frequency of preventive maintenance is typically determined by equipment manufacturer recommendations.

• Some industries may have specific regulations or standards that dictate the frequency of preventive maintenance.

• Factors such as usage, environmental conditions, and criticality of the equipment can also influence the freque...read more
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Q1. Lifter pad and lifter different
Ans. 
Lifter pad and lifter are different components used in mechanical systems.
• Lifter pad is a component used to support and lift heavy objects, while lifter is a device used to lift and move objects vertically.

• Lifter pads are often made of rubber or other materials to provide cushioning and grip, while lifters can be hydraulic, pneumatic, or mechanical.

• Lifter pads are stationary and provide a stable base for lifting, while...read more
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Q2. What is the frequency of tool life
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The frequency of tool life refers to how often a tool needs to be replaced or maintained.
• Frequency of tool life is determined by factors such as material being worked on, cutting speed, and tool material.

• Higher cutting speeds or harder materials may require more frequent tool changes.

• Regular maintenance and monitoring can help extend tool life and reduce frequency of replacements.
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Q1. What is 5 core tool , 7 qc tool , 8 D , why why analysis
Ans. 
Core tools and techniques used in quality engineering include 5 core tools, 7 QC tools, 8D methodology, and the Why-Why analysis.
• 5 Core Tools: APQP, PPAP, FMEA, MSA, SPC

• 7 QC Tools: Check sheets, Pareto charts, Cause-and-effect diagrams, Histograms, Scatter diagrams, Control charts, Flowcharts

• 8D Methodology: Eight disciplines problem solving approach used to identify, correct, and prevent recurring problems

• Why-Why Analy...read more
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Q2. What is the role of company in DWM
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The role of a company in Design for Manufacturability (DWM) is to ensure that products are designed in a way that makes them easy and cost-effective to manufacture.
• Ensuring that product designs are optimized for efficient manufacturing processes

• Collaborating with design and manufacturing teams to identify and address potential manufacturing challenges early in the design phase

• Implementing design guidelines and best pra...read more
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Q3. What is MSA and SPC explain
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MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control.
• MSA is a method used to assess the measurement system variation to ensure data accuracy.

• SPC is a method used to monitor and control a process through statistical analysis.

• MSA includes Gage R&R studies to evaluate the measurement system's repeatability and reproducibility.

• SPC involves using control charts to detect any variatio...read more
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Q1. What is process quality
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Process quality refers to the level of consistency, accuracy, and effectiveness in the execution of a particular process.
• Process quality is about ensuring that a specific process consistently meets the desired standards and requirements.

• It involves identifying and eliminating defects, errors, and variations in the process to improve overall quality.

• Process quality can be measured using metrics such as defect rates, cyc...read more
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Q2. 8D explain.
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8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
• 8D stands for 8 disciplines, each representing a step in the problem-solving process

• Steps include defining the problem, forming a team, identifying root causes, implementing corrective actions, and preventing recurrence

• Example: A manufacturing company uses 8D to address a recurring defect in their product
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Q1. Why do you leave your past company ?
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Q2. Self introduction ?
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We have discussed about past experience

Q1. Why did you choose this company?
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Q2. Discussed about actual work process?
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Q3. Why you need this job ?
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Q1. My self introduction
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Q2. My kell skills
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Q3. Department relative
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Q4. Job and mangement
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Q1. My job relative
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Q2. Utility maintenance relative
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It been from your studies and some from general knowledge and few are technical

GD is about the new technology in automotive industry

Q1. It's about me and my family
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Q2. Technical questions from polymer materials
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Q3. My experience in industry
Ans. 
I have 5 years of experience working in the automotive industry as a mechanical engineer.
• Designed and implemented new components for vehicles

• Performed testing and analysis on vehicle systems

• Collaborated with cross-functional teams to solve engineering challenges
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Q1. Explanation about my projects
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I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a community.
• Designed and implemented a new software system for a manufacturing company to streamline production processes

• Developed a renewable energy solution for a community by installing solar panels and wind turbines

• Collaborated with a team of engineers to optimize ...read more
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Q2. How is injection molding machine working and new technology development in machine's
Ans. 
Injection molding machine works by melting plastic pellets and injecting the molten material into a mold to create a solid object.
• Plastic pellets are fed into a heated barrel where they are melted

• The molten plastic is then injected into a mold cavity under high pressure

• The plastic cools and solidifies in the mold, taking its shape

• New technology developments include faster cycle times, improved energy efficiency, and en...read more
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Q1. Technical tool test
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Q1. One to one technical with koreans
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Q1. Hr discussion for salary
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