Sundaram Industries Senior Engineer Interview Questions and Answers

Q1. 7qc tools & describe it as per example
Ans. 
7QC tools are a set of quality control tools used for process improvement and problem-solving.
• Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.

• Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Repre...read more
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Q2. Difference between QA & QC
Ans. 
QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.
• QA is process oriented, focusing on preventing defects by improving processes and procedures.

• QC is product oriented, focusing on identifying defects through testing and inspection.

• QA involves activities like reviews, audits, and process improvements.

• QC involves activities like testing, inspections, and quality contro...read more
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Q3. Define of FMEA TYPE
Ans. 
FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.
• FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.

• It involves analyzing the potential effects of these failures and developing mitigation strategies.

• FMEA helps in improving the reliability, safety, and quality of a system or process.

• There a...read more
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Q4. Process & product audit type of poka yoke
Ans. 
Process & product audit type of poka yoke ensures errors are prevented during audits.
• Poka yoke in process audit involves using checklists to ensure all steps are followed correctly

• Poka yoke in product audit involves using sensors to detect defects before they occur

• Examples include using color-coded labels to prevent mix-ups in audits
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Q5. 8D Capa, 5S, pervios company job profile and DWM
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Q1. How to slove the problem
Ans. 
To solve a problem, it is important to first identify the root cause, brainstorm potential solutions, evaluate each solution, and implement the best one.
• Identify the root cause of the problem

• Brainstorm potential solutions

• Evaluate each solution based on feasibility and impact

• Implement the best solution and monitor its effectiveness
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Q2. Types of pump ? Function of pump
Ans. 
Types of pumps include centrifugal, reciprocating, and rotary pumps. The function of a pump is to move fluids from one place to another.
• Centrifugal pumps use a rotating impeller to create a flow of fluid.

• Reciprocating pumps use a piston or diaphragm to move fluid through a system.

• Rotary pumps use rotating mechanisms to displace fluid.

• Pumps are used in various industries such as water treatment, oil and gas, and manufac...read more
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Q3. Types of pneumatic cylinder
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Pneumatic cylinders are devices that use compressed air to produce linear motion.
• Single-acting cylinders: air pressure is used in one direction only

• Double-acting cylinders: air pressure is used in both directions

• Rotary cylinders: convert air pressure into rotational motion

• Tandem cylinders: two cylinders connected in series for increased force

• Telescoping cylinders: multiple stages for extended reach

• Rodless cylinders: pi...read more
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Q1. Tell me about your self
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Q1. How to handle if random problem facing on existing parameters
Ans. 
Identify root cause, analyze impact, propose solutions, test solutions, implement changes
• Identify the root cause of the random problem by analyzing existing parameters

• Analyze the impact of the problem on the system or project

• Propose potential solutions to address the random problem

• Test the proposed solutions to ensure effectiveness

• Implement changes based on the tested solutions

• Monitor the system to ensure the random pr
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Q2. Previous experience and achievements regarding your responsibility
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Q3. In your past company customer complaint how you provide action plan
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When sudden rejection goes higher how you handle situation

Q1. Personal details and experience details
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Q2. Personal details and experience details
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Q1. Line balancing & cycle time study
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Q2. Manpower handling
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Q1. Write NC program PFMEA details and knowledge of depth to proportion GD&T Past company experience and technical knowledge, cast reduction, process knowledge
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Q1. Technical round 2. Interviewed by ME head. Capacity calculation,line balancing,PPAP,APQP,MSD,machine selaction, process selection.
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