SHYAM METALICS AND ENERGY Production Engineer Interview Questions and Answers

Q1. My work related
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Q2. Forging process explain
Ans. 
Forging process involves shaping metal by applying compressive forces using a hammer or press.
• Metal is heated to a high temperature to make it more malleable

• The metal is then shaped using a hammer or press to apply compressive forces

• Forging can be done using different techniques such as open-die forging, closed-die forging, or impression-die forging
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Q3. Forging job any problem come to handling my responsibility
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Q4. Forging Job problem and inspection details
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Q1. What is Hooks low
Ans. 
Hooks law is a principle in physics that describes the relationship between the force applied to a spring and the resulting extension or compression of the spring.
• Hooks law states that the force needed to extend or compress a spring by a certain distance is proportional to that distance.

• The formula for Hooks law is F = kx, where F is the force applied, k is the spring constant, and x is the displacement of the spring f...read more
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Q2. Thermodynamics all lows
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Q3. What is yield strength
Ans. 
Yield strength is the amount of stress at which a material begins to deform plastically.
• Yield strength is the stress at which a material changes from elastic deformation to plastic deformation.

• It is an important property for materials used in engineering applications.

• Yield strength is typically determined through tensile testing.

• Example: Steel with a yield strength of 300 MPa means it will deform permanently when subje
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Q1. Skills and comunication
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Q2. Time manegement
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Route cause analysis

General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
Ans. 
Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
Ans. 
Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
Ans. 
Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
Ans. 
First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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Q1. Pipeline background knowledge
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Q2. Ability to handle pressure
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I thrive under pressure and use it as a motivator to perform at my best.
• I prioritize tasks and create a plan of action to meet deadlines

• I remain calm and focused, even in high-stress situations

• I communicate effectively with team members to ensure everyone is on the same page

• I take breaks and practice self-care to avoid burnout

• Example: During a tight production schedule, I organized the team's tasks and delegated respon...read more
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Q3. Mis report and basic Sap handling
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Q1. Kiln parameters
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Q2. Manage to technical issues
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Q1. My work related
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Q2. Forging process explain
Ans. 
Forging process involves shaping metal by applying compressive forces using a hammer or press.
• Metal is heated to a high temperature to make it more malleable

• The metal is then shaped using a hammer or press to apply compressive forces

• Forging can be done using different techniques such as open-die forging, closed-die forging, or impression-die forging
Answered by AI
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Q3. Forging job any problem come to handling my responsibility
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Q4. Forging Job problem and inspection details
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