Uttam Strips Production Engineer Interview Questions and Answers

Q1. Skills and comunication
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Q2. Time manegement
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Route cause analysis

General questions from graduation subjects & questions from Quantitative aptitude. Overall paper difficulty was at medium level.

Q1. Introduce yourself. Different types of measuring instruments & their applications, least count.
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Q2. Project details done in graduation last semester.
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Q3. Applications of measuring instruments.
Ans. 
Measuring instruments are used in various applications to accurately measure physical quantities.
• Quality control in manufacturing processes

• Monitoring and controlling environmental conditions

• Testing and calibration of equipment

• Research and development

• Process optimization and efficiency improvement

• Data collection and analysis

• Safety and hazard detection

• Medical diagnostics and patient monitoring
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Q4. Different types of castings & their uses.
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Different types of castings & their uses
• Sand casting: used for large and complex shapes like engine blocks

• Investment casting: used for intricate and detailed parts like jewelry

• Die casting: used for high-volume production of small to medium-sized parts like car components

• Centrifugal casting: used for cylindrical shapes like pipes and tubes

• Continuous casting: used for producing long and continuous shapes like steel bille
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Q5. Manufacturing processes & their applications.
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Manufacturing processes are techniques used to transform raw materials into finished products.
• Casting: pouring molten metal into a mold to create a solid object (e.g. automotive engine blocks)

• Machining: removing material from a workpiece using cutting tools (e.g. CNC milling)

• Forming: shaping materials through deformation (e.g. sheet metal bending)

• Joining: combining multiple parts into a single entity (e.g. welding)

• Addi...read more
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Q6. Difference between first and third angle projection in mechanical drawings.
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First angle projection and third angle projection are two different methods used in mechanical drawings to represent a 3D object on a 2D plane.
• First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

• In first angle projection, the object is placed in the first quadrant and the views are projected onto the planes surrounding the object.

• In third angle proj...read more
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Q1. What should be perfect roll dia for 5.5 mm wire rod coil?
Ans. 
The perfect roll diameter for a 5.5 mm wire rod coil depends on factors like material properties and coil weight.
• Consider the material properties of the wire rod, such as tensile strength and elasticity

• Calculate the coil weight to determine the required roll diameter

• Consult industry standards and guidelines for recommended roll diameters

• Perform testing and adjustments to optimize the roll diameter for production effici
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Q1. What is roughing in mill?
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Roughing in mill is the process of removing excess material from a workpiece to prepare it for further machining operations.
• Roughing in mill involves using a cutting tool to remove large amounts of material quickly and efficiently.

• The goal of roughing is to leave enough material for finishing cuts while maximizing material removal rates.

• Common methods for roughing include face milling, end milling, and roughing end mil...read more
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Q1. Basic questions like Current Salary Expected Salary, Why you want to leave.
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Q1. Basic Domain questions
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Q1. HOD's basic technical questions
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Q1. Salary Negotiation ,
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Q1. What is proxy? what is smps? what is encoder? Star delta working
Ans. 
Proxy is an intermediary server that acts as a gateway between clients and servers. SMPS is a power supply unit that converts AC to DC. Encoder is a device that converts motion into digital signals. Star delta is a method of starting three-phase motors.
• Proxy helps in hiding the identity of clients and servers.

• SMPS is commonly used in computers and other electronic devices.

• Encoders are used in robotics, automation, and ...read more
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Q1. Tell me about yourself.
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Q2. My knowledge and experience
Ans. I am very hard working and share my knowledge in your company and profitable in your company
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Q1. Personal information What about your self etc..
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Q2. Work experience etc...
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Q3. Which department in worked experience you have.
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Q1. What is preventive and predictive maintenance work.
Ans. 
Preventive maintenance is scheduled maintenance to prevent breakdowns while predictive maintenance uses data to predict failures.
• Preventive maintenance involves regularly scheduled maintenance to prevent equipment breakdowns and prolong the lifespan of equipment.

• Predictive maintenance uses data analysis to predict when equipment failure is likely to occur, allowing for maintenance to be scheduled before a breakdown occ...read more
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Q2. What is PLC and HMI.
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PLC stands for Programmable Logic Controller and HMI stands for Human Machine Interface.
• PLC is a digital computer used for automation of electromechanical processes.

• It is used to control machinery on factory assembly lines, amusement rides, or light fixtures.

• HMI is a graphical interface that allows humans to interact with machines.

• It provides a visual representation of the process being controlled by the PLC.

• Examples o...read more
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Q1. Electrical protection regarding questions.
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Q2. How to manage Power factor.
Ans. 
Power factor can be managed by using capacitors, improving equipment efficiency, and reducing reactive power.
• Install capacitors to offset reactive power and improve power factor

• Upgrade equipment to more efficient models

• Reduce the amount of reactive power by optimizing operations

• Implement power factor correction techniques

• Regularly monitor and maintain power factor levels
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Q3. Furnace related questions. Etc....
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