Rico Auto Industries Interview Questions, Process, and Tips

Methods for identifying and resolving defects in HPDC include visual inspection, X-ray analysis, and process optimization.

• Visual inspection of castings for surface defects such as porosity, shrinkage, and cracks.

• X-ray analysis to detect internal defects like gas porosity, inclusions, and shrinkage.

• Process optimization through simulation software to identify potential defects before production.

• Adjusting die temperature,...read more

Various methods such as X-ray diffraction, dilatometry, and microscopy can be used to determine parameters in metal injection molding.

• X-ray diffraction can be used to analyze the crystal structure and phase composition of the material.

• Dilatometry can measure the dimensional changes of the material during heating and cooling processes.

• Microscopy techniques like SEM and TEM can provide detailed information on the microst...read more

Methods for determining the criticality of casting in part drawing

• Consider the function of the part in the overall assembly

• Evaluate the consequences of failure of the casting

• Assess the complexity of the casting design and its impact on performance

• Utilize simulation software to analyze stress distribution and potential failure points

• Consult with experienced engineers or casting specialists for their input

Post-processing involves refining and enhancing data or images after initial processing.

• Post-processing can involve adjusting brightness, contrast, and color levels.

• It can also include removing noise or artifacts from the data.

• Post-processing may involve applying filters or algorithms to enhance specific features.

• Post-processing is commonly used in photography, medical imaging, and scientific data analysis.

Cp measures process capability, while Cpk measures process capability adjusted for centering.

• Cp is calculated using the formula (USL - LSL) / (6 * standard deviation), where USL is the upper specification limit, LSL is the lower specification limit, and standard deviation is the process standard deviation.

• Cpk takes into account the process centering and is calculated using the formula min((USL - mean) / (3 * standard d...read more

I am seeking new challenges and opportunities for growth in my career.

• Seeking new challenges and opportunities for growth

• Interested in taking on more responsibilities

• Looking for a better work-life balance

• Want to work in a more collaborative team environment

The new product development process involves identifying opportunities, generating ideas, testing concepts, and launching the product.

• Market research to identify opportunities

• Idea generation through brainstorming sessions

• Concept testing with focus groups

• Prototype development and testing

• Product launch and marketing

PPAP documents list the necessary documentation for production part approval process.

• PPAP documents include dimensional results, material certifications, process flow diagrams, control plans, etc.

• PPAP documents are required to ensure that the production process meets customer requirements.

• Examples of PPAP documents: PSW (Part Submission Warrant), PFMEA (Process Failure Mode and Effects Analysis), MSA (Measurement Syste

I will handle subordinates with clear communication, setting expectations, providing support, and offering constructive feedback.

• Establish clear expectations and goals for each team member

• Communicate openly and regularly with subordinates

• Provide necessary support and resources for their success

• Offer constructive feedback and guidance for improvement

• Address any issues or conflicts promptly and professionally