Senior NPD Engineer

20+ Senior NPD Engineer Interview Questions and Answers

Updated 2 Jul 2024
search-icon

Q1. What is Control plan and types of control plan.

Ans.

Control plan is a document that outlines the steps to be taken to ensure quality control during manufacturing.

  • It includes details on the process, inspection methods, and frequency of checks.

  • Types of control plans include Prototype, Pre-Launch, Production, and After-Launch.

  • Prototype control plans are used during the development phase, while Pre-Launch control plans are used before mass production.

  • Production control plans are used during mass production, and After-Launch contro...read more

Q2. What is PPAP , and how many documents in It.

Ans.

PPAP stands for Production Part Approval Process. It is a standardized process in the automotive industry to ensure product quality.

  • PPAP is a set of documents and procedures used to demonstrate that a product meets customer requirements.

  • It includes documents such as control plans, design records, process flow diagrams, and measurement system analysis.

  • PPAP is typically required for new product introductions or when changes are made to existing products.

  • The number of documents ...read more

Senior NPD Engineer Interview Questions and Answers for Freshers

illustration image

Q3. What is APQP? and how many phase of APQP ?

Ans.

APQP stands for Advanced Product Quality Planning. It is a structured approach to product development.

  • APQP is a process used in the automotive industry to ensure that new products meet customer requirements and are launched on time and within budget.

  • There are five phases of APQP: Planning and Program Definition, Product Design and Development, Process Design and Development, Product and Process Validation, and Launch, Feedback, Assessment and Corrective Action.

  • APQP involves c...read more

Q4. What is the procedure to execute the New Product Development

Ans.

The procedure for executing New Product Development involves several stages from ideation to launch.

  • Ideation and concept development

  • Market research and analysis

  • Design and engineering

  • Prototyping and testing

  • Manufacturing and production

  • Marketing and launch

  • Continuous improvement and feedback

  • Cross-functional collaboration and communication

Are these interview questions helpful?

Q5. What is Process capability index?

Ans.

Process capability index is a statistical measure of a process's ability to produce consistent results within specification limits.

  • Process capability index is used to evaluate the ability of a process to meet customer requirements.

  • It is calculated by dividing the specification width by the process width.

  • A process capability index of 1 indicates that the process is capable of producing within the specification limits.

  • A process capability index of less than 1 indicates that the...read more

Q6. What is PFMEA and how execute this?

Ans.

PFMEA stands for Process Failure Mode and Effects Analysis. It is a structured approach to identify and mitigate potential failures in a process.

  • PFMEA is a proactive risk assessment tool used during the design or modification of a process.

  • It involves identifying potential failure modes, their effects, and the likelihood of occurrence.

  • The identified risks are then prioritized based on their severity and likelihood of occurrence.

  • Actions are then taken to mitigate the highest pr...read more

Share interview questions and help millions of jobseekers 🌟

man-with-laptop

Q7. What is Process Capability?

Ans.

Process Capability is the ability of a process to consistently produce products within specification limits.

  • It is a statistical measure of the ability of a process to produce output within specification limits

  • It is calculated using the process capability index (Cpk) which compares the process variability to the specification limits

  • A process with a Cpk value of 1 or higher is considered capable

  • Process Capability is important in ensuring quality and reducing defects in manufact...read more

Q8. What is the Press tool construction & explain

Ans.

Press tool construction refers to the design and fabrication of tools used in press machines for shaping or forming materials.

  • Press tool construction involves designing and manufacturing tools used in press machines.

  • These tools are used to shape or form materials through processes like cutting, bending, or punching.

  • Press tools are typically made from high-strength materials like steel to withstand the forces involved.

  • The construction of press tools includes various components...read more

Senior NPD Engineer Jobs

Senior Engineer Npd 3-5 years
Emdet Jamshedpur Pvt. Ltd.
4.3
₹ 4 L/yr - ₹ 5 L/yr
Pune
Senior NPD Engineer 4-8 years
Linxens
3.5
Mumbai
Senior Engineer Npd 5-10 years
Strategic Management India Consultants
0.0
₹ 5 L/yr - ₹ 9 L/yr
Mumbai

Q9. How to calculate cutting speed in vmc machine

Ans.

Cutting speed in VMC machine can be calculated using the formula: Cutting speed (m/min) = (pi * diameter * RPM) / 1000

  • Calculate the diameter of the cutting tool

  • Determine the RPM of the spindle

  • Use the formula: Cutting speed (m/min) = (pi * diameter * RPM) / 1000

  • For example, if the diameter of the cutting tool is 10mm and the spindle RPM is 1000, the cutting speed would be (3.14 * 10 * 1000) / 1000 = 31.4 m/min

Q10. Do you know excel conditioning?

Ans.

Yes, I am familiar with Excel conditioning.

  • Excel conditioning involves using formulas and functions to manipulate data in Excel.

  • Examples include using IF statements, VLOOKUP, and conditional formatting.

  • I have experience using Excel conditioning to analyze and manipulate data for NPD projects.

Q11. What is APQP? Explain different stages.

Ans.

APQP stands for Advanced Product Quality Planning. It is a framework used in the automotive industry to ensure quality in product development.

  • APQP is a structured process that helps organizations plan and develop new products or make changes to existing products.

  • The stages of APQP include planning and defining the program, product design and development, process design and development, product and process validation, and product launch.

  • During the planning stage, the team defi...read more

Q12. What is control Plan and SOP

Ans.

Control Plan is a document that outlines the steps to be taken to ensure quality standards are met. SOP is a set of instructions for a specific task.

  • Control Plan is a proactive approach to quality control

  • It identifies potential issues and outlines steps to prevent them

  • SOP is a step-by-step guide for performing a specific task

  • It ensures consistency and efficiency in operations

  • Both are important tools for ensuring quality and consistency in manufacturing processes

Q13. What are the documents required for PPAP

Ans.

PPAP (Production Part Approval Process) requires several documents for submission.

  • Part Submission Warrant (PSW)

  • Design Records

  • Engineering Change Documents

  • Process Flow Diagram

  • Process Failure Mode and Effects Analysis (PFMEA)

  • Control Plan

  • Measurement System Analysis (MSA)

  • Dimensional Results

  • Material Performance Test Results

  • Initial Process Studies

  • Qualified Laboratory Documentation

  • Appearance Approval Report (AAR)

  • Sample Production Parts

Q14. How does a turbocharger work

Ans.

A turbocharger uses exhaust gases to spin a turbine, which compresses air and forces it into the engine for increased power.

  • Exhaust gases flow through the turbine, causing it to spin at high speeds

  • The turbine is connected to a compressor, which compresses air and forces it into the engine

  • This compressed air allows for more fuel to be burned, resulting in increased power and efficiency

  • Turbochargers are commonly used in high-performance cars and diesel engines

Q15. Software known and modules that you know

Ans.

I have experience with various software known and modules.

  • Proficient in CAD software such as AutoCAD and SolidWorks

  • Familiar with simulation software like ANSYS and COMSOL

  • Knowledge of programming languages like C++, Python, and MATLAB

  • Experience with project management tools such as JIRA and Trello

  • Understanding of version control systems like Git and SVN

Q16. Plastic sheet metal casting design

Ans.

Plastic sheet metal casting design

  • Consider the material properties of plastic and sheet metal

  • Design the casting to accommodate the shrinkage of plastic

  • Ensure proper gating and venting for the casting process

  • Consider the draft angles and undercuts for easy demolding

  • Optimize the design for strength and structural integrity

Q17. What about mould design

Ans.

Mould design is crucial in NPD engineering for ensuring product quality and manufacturability.

  • Mould design impacts product quality, cost, and time-to-market

  • Consider factors like material selection, part geometry, cooling system, and ejection method

  • Use CAD software for designing and simulation to optimize mould design

  • Collaborate with tooling suppliers for expertise in mould design

  • Iterate and test mould designs to ensure manufacturability and quality

Q18. How to select vmc toling

Ans.

Selecting VMC tooling involves considering factors like material, tool geometry, cutting parameters, and tool life.

  • Consider the material being machined and choose a tool material that is suitable for it

  • Select the appropriate tool geometry based on the desired surface finish and chip control

  • Optimize cutting parameters such as speed, feed rate, and depth of cut for efficient machining

  • Evaluate tool life and choose a tool that can withstand the required number of cuts

  • Consider the...read more

Q19. Salery structure explains

Ans.

Salary structure refers to the way an organization determines and defines employee compensation.

  • Salary structure includes base pay, bonuses, benefits, and other forms of compensation.

  • It is important for an organization to have a clear and fair salary structure to attract and retain top talent.

  • Salary structure can vary by industry, job function, and geographic location.

  • For example, a software engineer in San Francisco may have a different salary structure than a software engin...read more

Q20. Components of screw compressor pacakge

Ans.

The components of a screw compressor package include the compressor unit, motor, control panel, cooling system, and piping.

  • Compressor unit: The main component that compresses the air or gas.

  • Motor: Provides the power to drive the compressor unit.

  • Control panel: Allows for monitoring and controlling the compressor operation.

  • Cooling system: Keeps the compressor and motor at optimal operating temperatures.

  • Piping: Connects the compressor unit to the rest of the system for air or ga...read more

Q21. Latest trends in auto industry

Ans.

Electric vehicles, autonomous driving, connectivity, and sustainability are the latest trends in the auto industry.

  • Electric vehicles are becoming more popular due to environmental concerns and government regulations.

  • Autonomous driving technology is advancing rapidly, with companies like Tesla and Waymo leading the way.

  • Connectivity features such as in-car Wi-Fi and advanced infotainment systems are becoming standard in new vehicles.

  • Sustainability is a key focus, with automaker...read more

Q22. What is 6 Sigma

Ans.

6 Sigma is a set of techniques and tools for process improvement, aiming to reduce defects and variation in manufacturing and business processes.

  • 6 Sigma focuses on identifying and removing causes of defects and errors in processes

  • It uses statistical analysis to measure and improve process performance

  • The goal of 6 Sigma is to achieve a level of quality where there are only 3.4 defects per million opportunities

  • Companies like Motorola and General Electric have successfully imple...read more

Interview Tips & Stories
Ace your next interview with expert advice and inspiring stories

Interview experiences of popular companies

4.0
 • 312 Interviews
3.8
 • 252 Interviews
4.0
 • 194 Interviews
3.7
 • 93 Interviews
4.2
 • 78 Interviews
3.9
 • 52 Interviews
3.9
 • 16 Interviews
View all

Calculate your in-hand salary

Confused about how your in-hand salary is calculated? Enter your annual salary (CTC) and get your in-hand salary

Senior NPD Engineer Interview Questions
Share an Interview
Stay ahead in your career. Get AmbitionBox app
qr-code
Helping over 1 Crore job seekers every month in choosing their right fit company
65 L+

Reviews

4 L+

Interviews

4 Cr+

Salaries

1 Cr+

Users/Month

Contribute to help millions

Made with ❤️ in India. Trademarks belong to their respective owners. All rights reserved © 2024 Info Edge (India) Ltd.

Follow us
  • Youtube
  • Instagram
  • LinkedIn
  • Facebook
  • Twitter