Rico Auto Industries Senior NPD Engineer Interview Questions and Answers

PPAP stands for Production Part Approval Process, a standardized process in the automotive industry to ensure suppliers meet quality standards.

• PPAP is a set of documents and procedures used to approve parts for production in the automotive industry.

• It includes documentation such as design records, engineering change documents, process flow diagrams, control plans, and more.

• PPAP is typically required by automotive manuf...read more

APQP is a structured process for developing new products or processes.

• Plan and define the program scope

• Design and develop the product or process

• Validate the product or process

• Launch the product or process

• Monitor and improve the product or process

• Use tools like FMEA, PPAP, and Control Plans

• Collaborate with cross-functional teams

• Ensure compliance with industry standards and regulations

Process flow of a part with its drawing involves defining the steps required to manufacture the part as per the drawing.

• Identify the raw materials required for the part

• Define the manufacturing processes involved in creating the part

• Determine the quality checks required at each step

• Ensure compliance with safety and regulatory standards

• Document the process flow for future reference

• Example: Process flow for manufacturing

A CNC machine with high precision cutting tools.

• A CNC machine with high precision cutting tools can achieve a tolerance of 50 microns.

• The cutting tools should be regularly maintained and calibrated to ensure accuracy.

• The material being cut should also be of high quality and uniform thickness to achieve the desired tolerance.

• Other factors such as cutting speed, feed rate, and coolant should also be optimized for the spe

The necessary documents, equipment, and training must be handed over during serial production.

• Documentation such as work instructions, quality control plans, and inspection reports

• Equipment and tools required for production

• Training materials and sessions for operators and maintenance personnel

• Product samples for quality control purposes

• Any necessary certifications or regulatory approvals

• Maintenance and troubleshooting