NPD Manager Interview Questions and Answers

The latest technology for materials handling in press shop includes automation, robotics, and IoT.

• Automation systems can handle repetitive tasks and improve efficiency.

• Robotic systems can handle heavy loads and improve safety.

• IoT technology can provide real-time data and improve decision-making.

• Examples include AGVs, robotic arms, and RFID tracking systems.

Manpower reduction and press saving can be achieved through process optimization and automation.

• Identify areas where automation can replace manual labor

• Implement lean manufacturing principles to optimize processes

• Invest in energy-efficient equipment to save on press costs

• Train employees on new processes and technology

• Regularly review and analyze production data to identify areas for improvement

Rubber to metal parts validation involves testing for durability, adhesion, and performance.

• Perform adhesion tests to ensure the rubber is properly bonded to the metal

• Conduct durability tests to assess the longevity of the rubber to metal bond

• Test for performance under various conditions such as temperature, pressure, and vibration

• Utilize techniques like pull testing, thermal cycling, and accelerated aging tests

• Consider environmental factors that may affect the rubber to meta...read more

The latest technology in automotive batteries is lithium-ion batteries.

• Lithium-ion batteries have higher energy density and longer lifespan compared to traditional lead-acid batteries.

• They are lighter and more compact, allowing for greater design flexibility in electric vehicles.

• Lithium-ion batteries also have faster charging capabilities and can provide more power for acceleration.

• Examples of automotive lithium-ion batteries include those used in Tesla electric vehicles and ...read more

Yield improvement can be achieved through process optimization, quality control, and innovation.

• Identify and eliminate bottlenecks in the production process

• Implement statistical process control to monitor and improve quality

• Invest in research and development to find new and better ways to produce the product

• Train and empower employees to identify and solve problems in the production process

• Collaborate with suppliers to improve the quality of raw materials

• Regularly review and ...read more

NPD process involves core tools for successful product development.

• Core tools include FMEA, DFMEA, PFMEA, APQP, PPAP, and Control Plan.

• These tools help in identifying potential risks, improving product quality, and ensuring customer satisfaction.

• For example, DFMEA helps in identifying design-related failure modes and their effects, while PPAP ensures that the production process meets customer requirements.

• The NPD process with core tools is a structured approach that helps in ...read more

Process in part refers to understanding and optimizing specific steps within a larger process.

• Identify key steps within the overall process

• Analyze each step for efficiency and effectiveness

• Implement improvements to streamline the process

• Monitor and measure the impact of changes on the overall process