Reliable Autotech Design Engineer Interview Questions and Answers

Q1. How to handle customer complain used quality tool
Ans. 
Use quality tools like Pareto chart, fishbone diagram, and 5 Whys to analyze and address customer complaints.
• Identify the root cause of the complaint using tools like fishbone diagram.

• Prioritize the issues using a Pareto chart to focus on the most critical problems first.

• Use the 5 Whys technique to dig deeper into the root cause of the complaint.

• Implement corrective actions based on the analysis to prevent similar comp
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Q1. 7qc tools & describe it as per example
Ans. 
7QC tools are a set of quality control tools used for process improvement and problem-solving.
• Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.

• Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Repre...read more
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Q2. Difference between QA & QC
Ans. 
QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.
• QA is process oriented, focusing on preventing defects by improving processes and procedures.

• QC is product oriented, focusing on identifying defects through testing and inspection.

• QA involves activities like reviews, audits, and process improvements.

• QC involves activities like testing, inspections, and quality contro...read more
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Q3. Define of FMEA TYPE
Ans. 
FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.
• FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.

• It involves analyzing the potential effects of these failures and developing mitigation strategies.

• FMEA helps in improving the reliability, safety, and quality of a system or process.

• There a...read more
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Q4. Process & product audit type of poka yoke
Ans. 
Process & product audit type of poka yoke ensures errors are prevented during audits.
• Poka yoke in process audit involves using checklists to ensure all steps are followed correctly

• Poka yoke in product audit involves using sensors to detect defects before they occur

• Examples include using color-coded labels to prevent mix-ups in audits
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Q5. 8D Capa, 5S, pervios company job profile and DWM
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Q1. How to handle if random problem facing on existing parameters
Ans. 
Identify root cause, analyze impact, propose solutions, test solutions, implement changes
• Identify the root cause of the random problem by analyzing existing parameters

• Analyze the impact of the problem on the system or project

• Propose potential solutions to address the random problem

• Test the proposed solutions to ensure effectiveness

• Implement changes based on the tested solutions

• Monitor the system to ensure the random pr
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Q2. Previous experience and achievements regarding your responsibility
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Q3. In your past company customer complaint how you provide action plan
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When sudden rejection goes higher how you handle situation

Reasoning and aptitude test

Q1. About drawing and gd&t
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Q2. Software knowledge
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Q1. About plastic material
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Q2. About plastic injection molding machine
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Q3. About 4m change
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Q1. About family background
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Q2. About current company
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Q1. Self Introduction
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Q2. Salary Expectation
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Q3. Why are reason you previous company?
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Q1. All questions related to plastic 1. what is plastic rib thickness basis on wall thickness?
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Q2. 2. what is shutt off angle in molding?
Ans. 
Shut off angle in molding refers to the angle at which the mold halves meet and close to form a complete part.
• Shut off angle is crucial for ensuring proper part ejection and preventing flash formation.

• It is typically between 0.5 to 3 degrees, depending on the material and part design.

• A larger shut off angle may be required for parts with deep cavities or complex geometries.

• Improper shut off angle can lead to part defec
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Q3. 3. Plastic shrinkage
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Q4. 4. In pp plastic material coating or painting are used?
Ans. 
In pp plastic material, coating is preferred over painting for better adhesion and durability.
• Coating is commonly used on PP plastic material for better adhesion and durability

• Painting is less preferred on PP plastic due to poor adhesion and durability

• Examples of coatings for PP plastic include polypropylene-specific primers and adhesion promoters
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Q5. 5. How to define undercut angle in plastic?
Ans. 
Undercut angle in plastic is the angle between the side wall of a mold and the vertical direction.
• Undercut angle is important in plastic injection molding to ensure proper release of the part from the mold.

• It is typically measured in degrees and affects the draft angle required for the mold.

• A larger undercut angle allows for easier part ejection but may require more complex mold design.

• Examples of parts with undercut a...read more
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Q6. 6. what is warpage & sink marks in plastic & how to prevent?
Ans. 
Warpage and sink marks are common defects in plastic parts caused by uneven cooling. Prevention methods include proper gate design, cooling system optimization, and material selection.
• Warpage is the deformation of a plastic part due to uneven cooling, leading to dimensional inaccuracies.

• Sink marks are depressions on the surface of a plastic part caused by uneven cooling and shrinkage.

• Prevention methods include proper g...read more
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