Neel Metal Products Senior Manager Manufacturing Interview Questions and Answers for Experienced

Q1. What are 7 QC Tools
Ans. 
The 7 QC Tools are a set of basic tools used for quality control and problem-solving in manufacturing and other industries.
• Check sheet: Used to collect and analyze data in a systematic manner.

• Histogram: A visual representation of data distribution.

• Pareto chart: Helps identify the most significant factors contributing to a problem.

• Cause-and-effect diagram (Fishbone diagram): Used to identify and analyze potential causes...read more
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Q2. How to handle customer complaint
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Handle customer complaints by listening, empathizing, investigating, resolving, and following up.
• Listen to the customer's complaint without interrupting

• Empathize with the customer's situation and show understanding

• Investigate the root cause of the complaint to prevent future occurrences

• Resolve the issue promptly and effectively

• Follow up with the customer to ensure satisfaction and prevent recurrence
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Q3. What is GD and T
Ans. 
GD&T stands for Geometric Dimensioning and Tolerancing, a system for defining and communicating engineering tolerances.
• GD&T is a symbolic language used on engineering drawings to specify the allowable variations in form, size, and orientation of features.

• It helps ensure that parts fit together properly and function as intended.

• GD&T includes symbols, such as concentricity, flatness, perpendicularity, and position, to co...read more
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Q4. What are 5 core tools of Quality
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The 5 core tools of Quality are essential techniques used in quality management to ensure products and processes meet standards.
• 1. Process Flowcharts: Used to visually represent the steps in a process.

• 2. Cause and Effect Diagrams (Fishbone Diagrams): Used to identify and analyze potential causes of a problem.

• 3. Control Charts: Used to monitor process variation over time.

• 4. Check Sheets: Used to collect and analyze data...read more
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Q1. About self, Statutory compliance, Administration activities,payroll Activities, employee engagement etc
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Q2. Epf and esic acts
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Q3. Payroll processing
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Q4. Canteen and Administration
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Q5. Labour licence and Other Licence
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Logistic Analysis & previous projects

Q1. Yourself experiance family related
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Q1. Technical related
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Q1. Why have you left your previous organization
Ans. For career growth and better benefits
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Q2. Tell about your experience & skill
Ans. Mention the experience you have gained previously and skill required for the post u are applying
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Q1. What is rolling ?
Ans. 
Rolling is a metal forming process in which a metal stock is passed through one or more pairs of rolls to reduce thickness and to make the thickness uniform.
• Rolling is a metal forming process used to shape and reduce the thickness of metal stock.

• It involves passing the metal through pairs of rolls that exert pressure to deform the metal.

• Rolling can be hot rolling (done above the recrystallization temperature of the met...read more
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Q2. Tensile test procedure?
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Tensile test procedure involves applying a controlled tension force to a material sample to determine its mechanical properties.
• Prepare the test specimen according to standards such as ASTM or ISO.

• Secure the specimen in the testing machine grips.

• Apply a gradually increasing tensile force until the specimen fractures.

• Measure and record the force applied and the corresponding elongation of the specimen.

• Calculate the tens...read more
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Q3. 3)Rolling process?
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Q4. 4)Metarial defect any questions?
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Q5. 5)slit cutting and processing?
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Q1. What are your skills
Ans. 
I possess strong leadership, communication, and analytical skills, enabling effective team management and problem-solving.
• Leadership: Successfully led a team of 10 in a project that increased efficiency by 20%.

• Communication: Regularly present project updates to stakeholders, ensuring clarity and alignment.

• Analytical Skills: Utilized data analysis to identify trends, resulting in a 15% cost reduction in operations.

• Time ...read more
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Q2. Previous experiences
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Q1. Protection system for eot crane?
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Q2. Use of vfd?
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