Karamtara Engineering Interview Questions, Process, and Tips

Q1. Invoice process, GST filling,vendor payment process.
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Q2. TDS working, Bank Reconciliation, vendor reconciliation.
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Q3. Receipt entries & Payment entries.
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Q4. Make TDS report month wise.
Ans. 
To make TDS report month wise, organize data by month and calculate total TDS for each month.
• Organize TDS data by month

• Calculate total TDS for each month

• Generate report showing TDS for each month
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Q1. Advance authorisation process and Import regulations
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Q1. Past experience
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Q2. Knowledge of work for concern department
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Q1. What challenges are encountered in the galvanizing process?
Ans. 
The galvanizing process faces challenges like surface preparation, zinc quality, and environmental regulations.
• Surface Preparation: Inadequate cleaning can lead to poor adhesion of zinc, resulting in corrosion. Example: Oil or rust on steel.

• Zinc Quality: Variations in zinc composition can affect coating properties. Example: Impurities leading to brittleness.

• Temperature Control: Maintaining optimal temperatures is cruci...read more
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Q2. How many Kaizen initiatives have you implemented in the plant to enhance overall performance?
Ans. 
Implemented over 15 Kaizen initiatives, focusing on waste reduction, efficiency, and employee engagement to boost plant performance.
• Initiative to reduce machine downtime by 20% through better maintenance scheduling.

• Streamlined inventory management, resulting in a 15% reduction in holding costs.

• Introduced a suggestion program that led to 30 employee-generated ideas for process improvements.

• Implemented 5S methodology, im...read more
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Q3. What are some effective strategies to reduce zinc consumption?
Ans. 
Implementing strategies to reduce zinc consumption can enhance sustainability and health outcomes in various sectors.
• Promote dietary education to encourage the consumption of zinc-rich foods in moderation, such as legumes and whole grains.

• Encourage the use of zinc alternatives in manufacturing processes, like using aluminum or other metals in place of zinc coatings.

• Implement recycling programs for zinc-containing produ...read more
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Q4. How many jigs can be loaded by 12 people within an 8-hour period?
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Q5. What are some common defects found in galvanized products?
Ans. 
Common defects in galvanized products include uneven coating, rust, and adhesion issues that affect durability and performance.
• Uneven coating thickness can lead to areas of vulnerability, increasing the risk of corrosion.

• White rust formation occurs when zinc reacts with moisture, leading to a powdery, flaky surface.

• Poor adhesion may result from inadequate surface preparation, causing the zinc layer to peel off.

• Zinc spa...read more
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Q1. Difference between cycle time and takt time?
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Cycle time is the total time it takes to complete a task, while takt time is the rate at which a product must be produced to meet customer demand.
• Cycle time is the total time taken to complete a process or task.

• Takt time is the rate at which a product must be produced to meet customer demand.

• Cycle time includes both value-added and non-value-added time.

• Takt time is calculated as available production time divided by cus...read more
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Q2. What are attributes of OEE?
Ans. 
OEE stands for Overall Equipment Effectiveness and includes availability, performance, and quality factors.
• OEE is a key performance indicator used to measure the efficiency of a manufacturing process.

• It takes into account three factors: availability (the percentage of time the equipment is available for production), performance (the speed at which the equipment runs compared to its maximum speed), and quality (the perc...read more
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Q3. Availability, Performance & Quality.
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Q1. Least count of vernier caliper
Ans. 
The least count of vernier caliper is the smallest measurement that can be read on the scale.
• The least count is determined by the number of divisions on the vernier scale and the main scale.

• For example, if the main scale has 10 divisions and the vernier scale has 9 divisions, the least count would be 1/10 x 1/9 = 0.111 mm.

• The least count can vary depending on the precision of the instrument.

• It is important to use the c...read more
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Q2. Measuring devices
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Q3. Measuring table like mm to cm metre etc
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Q4. Types of vernier caliper
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Vernier calipers are of two types - internal and external.
• Internal vernier caliper is used to measure the internal diameter of an object.

• External vernier caliper is used to measure the external diameter of an object.

• Both types have a main scale and a sliding vernier scale for precise measurements.
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Q5. Engine and types
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Details about work responsibilities and Work experience improvement

Q1. Planning strategies, work responsibilities, SAP related questions
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Q2. What was your achievements in your career
Ans. 
I have achieved significant milestones in my career as a Project Engineer.
• Successfully completed a complex construction project within the given timeline and budget.

• Implemented innovative strategies to improve project efficiency and reduce costs.

• Received recognition for outstanding problem-solving skills and ability to handle challenging situations.

• Led a team of engineers and technicians to successfully deliver multipl...read more
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