INCO Group Of Companies Senior Piping Engineer Interview Questions and Answers

Q1. Work experience, country name, types of work, manpower handling etc
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Q2. Punjlloyd ltd ,brouge 2 project,abudhabi
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Q3. Allkulaib int kuwait ,subiya power plant
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Q4. Dyam punjlloyd ,saudi arabia ,satrop projects
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Q5. Towell eng, oman orpic (srip extension projects)
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Manpower nhandling only

Q1. Saudi aramco engineering standards.
Ans. 
Saudi Aramco Engineering Standards are guidelines and specifications used in engineering projects for Saudi Aramco.
• Saudi Aramco Engineering Standards cover various aspects of engineering design, materials, construction, and operation.

• These standards ensure consistency, quality, and safety in all engineering projects undertaken by Saudi Aramco.

• Examples of areas covered by the standards include piping design, electrical ...read more
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Q2. Design related discussions
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Q3. Safe practices in design
Ans. 
Safe practices in design involve considering potential hazards, following regulations, and prioritizing safety.
• Identify potential hazards in the design process

• Follow industry regulations and standards for safety

• Prioritize safety over cost or convenience

• Regularly review and update safety protocols

• Include safety features in the design, such as emergency shut-off valves

• Consider environmental impact and sustainability in d
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Q4. Quality of deliverables
Ans. 
Quality of deliverables is crucial for successful project completion.
• Ensuring accuracy and completeness of drawings and documents

• Adhering to project specifications and standards

• Regularly reviewing and revising deliverables to meet client requirements

• Seeking feedback from stakeholders to improve quality

• Using software tools effectively to enhance deliverables

• Maintaining clear communication with team members for consisten
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Q1. How much carbon percentage in Carbon Steel
Ans. 
The carbon percentage in carbon steel varies from 0.05% to 2.0% depending on the grade.
• Carbon steel is an alloy of iron and carbon.

• The amount of carbon in carbon steel determines its strength and hardness.

• Low carbon steel contains less than 0.3% carbon, while high carbon steel contains more than 0.6% carbon.

• Some common grades of carbon steel and their carbon percentage are: A36 (0.26%), 1018 (0.18%), and 1045 (0.45%).
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Q2. What is difference between concentric and eccentric reducer
Ans. 
Concentric reducers have a common centerline while eccentric reducers have an offset centerline.
• Concentric reducers are used in vertical piping systems to prevent accumulation of air pockets.

• Eccentric reducers are used in horizontal piping systems to prevent accumulation of solids or liquids.

• Concentric reducers are symmetrical while eccentric reducers are not.

• Concentric reducers are easier to manufacture and install th
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Q3. Which reinforcement fittings used in piping
Ans. 
Reinforcement fittings are used to strengthen and support piping systems.
• Common reinforcement fittings include tees, elbows, reducers, and couplings.

• Telescoping fittings are used to adjust the length of piping systems.

• Flange fittings are used to connect pipes to other equipment or structures.

• Saddles are used to support piping systems on walls or ceilings.

• Reinforcement fittings can be made of various materials, includin...read more
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Q4. Why elbo let used in piping
Ans. 
Elbow lets change the direction of flow in piping system.
• Elbows are used to change the direction of flow in a piping system.

• They come in different angles such as 45°, 90° and 180°.

• They are available in different materials such as PVC, copper, steel, etc.

• Elbows can be welded or threaded onto the piping system.

• They are commonly used in plumbing, HVAC, and industrial piping systems.
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Q5. If we have to replace bypass valve on top of vessel and plant is running, then how to replace that valve ??
Ans. 
The bypass valve can be replaced by isolating the vessel, depressurizing it, and then replacing the valve.
• Isolate the vessel by closing the inlet and outlet valves

• Depressurize the vessel by venting the gas or liquid

• Remove the old valve and install the new one

• Repressurize the vessel and open the inlet and outlet valves
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Q6. What is Permit to work
Ans. 
Permit to work is a formal written system used to control high-risk activities.
• It is a document that outlines the work to be done and the hazards associated with it.

• It is used to ensure that all necessary safety precautions are taken before work begins.

• It is issued by a competent authority and must be signed by all parties involved in the work.

• Examples include hot work permits, confined space permits, and excavation pe
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Q7. Tell me about yourself and your experience
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Q8. What is isolation and how many types of isolation
Ans. 
Isolation is the process of separating a system or equipment from its energy source to ensure safety during maintenance or repair.
• Isolation involves disconnecting a system or equipment from its power source, locking it out, and tagging it to prevent accidental re-energization.

• There are two types of isolation: electrical isolation and mechanical isolation.

• Electrical isolation involves disconnecting the electrical supply...read more
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Q9. What is positive isolation
Ans. 
Positive isolation is the process of completely isolating a section of a system to prevent any flow or transfer of material.
• Positive isolation is achieved by using valves, blinds, or other physical barriers to completely block the flow of material.

• It is important for safety and maintenance purposes, as it allows workers to safely perform tasks without the risk of exposure to hazardous materials.

• Examples of positive iso...read more
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Q10. How to do positive isolation
Ans. 
Positive isolation is the process of completely isolating a section of piping or equipment from the rest of the system to perform maintenance or repairs.
• Identify the section of piping or equipment that needs to be isolated

• Close all valves and block all lines leading to and from the section

• Use blind flanges or spectacle blinds to physically block the section

• Ensure that the isolation is secure and pressure tested before ...read more
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Q11. When we do nitrogen purging and why it's required
Ans. 
Nitrogen purging is done to remove impurities and oxygen from pipelines before commissioning or maintenance work.
• Nitrogen purging is done to create an inert atmosphere inside the pipeline to prevent explosions or fires.

• It is required before commissioning or maintenance work to remove impurities and oxygen from the pipeline.

• Nitrogen purging is also done to prevent corrosion and contamination of the pipeline.

• It is common...read more
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Q12. What is difference between pipe and tube
Ans. 
Pipes are used to transport fluids and gases, while tubes are used for structural purposes.
• Pipes have a standardized outer diameter and wall thickness, while tubes have a standardized inner diameter and wall thickness.

• Pipes are typically round, while tubes can be round, square, or rectangular.

• Pipes are often used in plumbing and HVAC systems, while tubes are used in construction and engineering applications.

• Pipes are u...read more
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Q13. Which pipe material or standard used in past experience
Ans. 
I have experience working with various pipe materials and standards including carbon steel, stainless steel, and PVC.
• I have worked with carbon steel pipes in a power plant project.

• I have also worked with stainless steel pipes in a pharmaceutical plant project.

• In a water treatment plant project, I have worked with PVC pipes.

• I am familiar with ASME B31.3, API 5L, and ASTM standards for pipe materials and welding procedur
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Q1. Differ between pipe and tube?
Ans. 
Pipe is measured by its inner diameter, while tube is measured by its outer diameter.
• Pipe is used to transport fluids or gases, while tube is often used for structural purposes.

• Pipe is typically manufactured to specific industry standards, while tube may have more variation in size and thickness.

• Examples: PVC pipe for plumbing, steel tube for construction.
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Q2. Welding requirements?
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Q1. Before hydrotest what requirements?
Ans. 
Before hydrotest, the requirements include completion of piping installation, flushing, cleaning, and pressure testing.
• Completion of piping installation to ensure all components are in place

• Flushing to remove any debris or contaminants from the piping system

• Cleaning to ensure the piping system is free from any foreign materials

• Pressure testing to verify the integrity of the piping system under operating conditions
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Q2. How do prepare the material requirements?
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Q1. Isometric drawing based questions and Safety based questions
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Q1. Salary Availability for company
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Q1. Final in Site Construction manager asking some technical questions
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Q1. What do you face a big problem during turnaround
Ans. Can you explained basic difference between ASME and ASTM
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Q1. Safety,material code,
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Q2. Public dealing,work load, progress
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