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posted on 15 Dec 2020
I applied via Naukri.com and was interviewed before Dec 2019. There were 3 interview rounds.
Takt time is the rate at which a product must be produced to meet customer demand.
Takt time is calculated by dividing the available production time by the customer demand.
It helps in determining the production rate needed to meet customer demand.
Takt time is used in lean manufacturing to eliminate waste and improve efficiency.
For example, if the customer demand is 100 units per day and the available production time is ...
Line balancing is the process of evenly distributing work tasks among production line workers.
Line balancing aims to minimize idle time and maximize productivity.
It involves analyzing the tasks required in a production process and assigning them to workers in a way that optimizes efficiency.
The goal is to ensure that each worker has a similar workload and that no worker becomes a bottleneck.
Line balancing can be achiev...
Man management is the process of effectively leading and directing a team of individuals towards achieving a common goal.
It involves motivating and inspiring team members
It requires effective communication and delegation skills
It involves setting clear goals and expectations
It requires the ability to handle conflicts and resolve issues
It involves providing feedback and recognition to team members
Examples include managi...
I applied via LinkedIn and was interviewed in Nov 2024. There were 2 interview rounds.
I implemented new production processes and technologies to improve efficiency and quality.
Introduced automated systems to streamline production processes
Implemented lean manufacturing principles to reduce waste and improve productivity
Led training sessions for employees to ensure smooth transition to new processes
Collaborated with cross-functional teams to identify areas for improvement
I applied via Campus Placement and was interviewed in Sep 2024. There was 1 interview round.
I applied via Naukri.com and was interviewed in Oct 2024. There was 1 interview round.
Manpower in shift can be handled by proper planning, communication, training, and monitoring.
Create a shift schedule that ensures adequate coverage and proper distribution of workload.
Communicate clearly with employees about their shift timings, responsibilities, and expectations.
Provide training to employees on their roles and responsibilities during the shift.
Monitor the performance and productivity of employees duri...
posted on 19 Apr 2024
Don't join in this group
I applied via Naukri.com and was interviewed in Oct 2023. There were 2 interview rounds.
I applied via Campus Placement and was interviewed in Aug 2023. There was 1 interview round.
Tolerance refers to the acceptable range of variation in a physical dimension or property of a material or product.
Tolerance is the difference between the maximum and minimum limits of a dimension or property.
It ensures that parts fit together properly and function as intended.
Tolerance can be specified as a numerical value or a range, such as +/- 0.1mm.
Examples include the tolerance for the diameter of a shaft or the
The least count of a micrometer is the smallest measurement that can be read on the scale.
The least count of a micrometer is typically 0.01mm or 0.001mm depending on the type of micrometer.
It is determined by the number of divisions on the thimble and the main scale.
For example, a micrometer with 50 divisions on the thimble and a main scale reading in mm will have a least count of 0.01mm.
A jig is a type of tool used to control the location and/or motion of another tool. A fixture is a work-holding or support device used in the manufacturing industry.
Jigs are used to guide cutting tools, while fixtures are used to hold workpieces in place during machining operations.
Jigs and fixtures are commonly used in manufacturing processes such as welding, drilling, and milling.
Examples of jigs include drill jigs, ...
Motors convert electrical energy into mechanical energy, while generators convert mechanical energy into electrical energy.
Motors use electricity to produce motion, while generators use motion to produce electricity
Motors have a rotor that spins within a stator, while generators have a rotor that is turned by an external force
Examples of motors include electric fans and washing machines, while examples of generators in
I applied via Company Website and was interviewed in Dec 2023. There was 1 interview round.
posted on 10 Jun 2024
Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
Involves distributing workload evenly among workstations
Minimizes idle time and bottlenecks
Improves productivity and efficiency
Example: In an assembly line, tasks are allocated to different stations to ensure smooth flow of production
TPM pillars are key principles for Total Productive Maintenance, leading to improved equipment reliability and productivity.
Pillar 1: Autonomous Maintenance - Involving operators in routine maintenance tasks to prevent breakdowns.
Pillar 2: Planned Maintenance - Scheduled maintenance activities to keep equipment in optimal condition.
Pillar 3: Quality Maintenance - Ensuring equipment is capable of producing quality produ...
5s is a methodology used to organize a workplace for efficiency and effectiveness by identifying and storing items used, maintaining the area and items, and sustaining the new order.
Sort: Separate necessary items from unnecessary ones.
Set in order: Arrange necessary items in a logical and efficient manner.
Shine: Clean and inspect the work area regularly.
Standardize: Establish standards and procedures for maintaining th...
Bottlenecks are points in a process where the flow of work is impeded or slowed down, causing delays and inefficiencies.
Bottlenecks can occur due to limited resources, such as equipment or manpower
Identifying and addressing bottlenecks is crucial for improving overall productivity
Examples of bottlenecks include a machine that frequently breaks down, causing a backlog in production
Implementing strategies like cross-trai...
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