Bosch Production Engineer, Production & Material Planning Interview Questions and Answers

Q1. What is your J.D
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Q2. How to handle manpower in shift
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Manpower in shift can be handled by proper planning, communication, training, and monitoring.
• Create a shift schedule that ensures adequate coverage and proper distribution of workload.

• Communicate clearly with employees about their shift timings, responsibilities, and expectations.

• Provide training to employees on their roles and responsibilities during the shift.

• Monitor the performance and productivity of employees duri...read more
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Q1. Self introduction
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Q2. Why you want to join jtekt
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I want to join JTEKT because of their reputation for innovation and commitment to excellence in the production engineering field.
• JTEKT has a strong reputation for innovation and cutting-edge technology in the production engineering industry.

• I am impressed by JTEKT's commitment to excellence and continuous improvement in their products and processes.

• I believe that working at JTEKT will provide me with valuable opportuni...read more
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Q1. What is 7 QC
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7 QC is a set of quality control tools used in manufacturing to identify and solve production problems.
• 7 QC stands for Seven Quality Control tools

• These tools include Pareto analysis, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart

• They are used to analyze data, identify root causes of problems, and make informed decisions for process improvement
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Q2. What is ppl and pplh
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PPL stands for Production Per Labour and PPLH stands for Production Per Labour Hour.
• PPL is a measure of how much production is achieved per unit of labor input.

• PPLH is a measure of how much production is achieved per labor hour.

• Both metrics are used to evaluate the efficiency of production processes.

• For example, if a factory produces 100 units with 10 workers, the PPL would be 10 units per worker.

• If the same factory op...read more
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Q1. Production work
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Q2. Experience Questions
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Q3. Technical Questions
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Q4. Experience Questions and
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Q1. Production Department
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Q1. Engineing drawing
Ans. 1st angle and 3rd angle difrrenent
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Q2. What is tolarance
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Tolerance refers to the acceptable range of variation in a physical dimension or property of a material or product.
• Tolerance is the difference between the maximum and minimum limits of a dimension or property.

• It ensures that parts fit together properly and function as intended.

• Tolerance can be specified as a numerical value or a range, such as +/- 0.1mm.

• Examples include the tolerance for the diameter of a shaft or the
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Q3. Micro meter least count
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The least count of a micrometer is the smallest measurement that can be read on the scale.
• The least count of a micrometer is typically 0.01mm or 0.001mm depending on the type of micrometer.

• It is determined by the number of divisions on the thimble and the main scale.

• For example, a micrometer with 50 divisions on the thimble and a main scale reading in mm will have a least count of 0.01mm.
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Q4. O.01 least count
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Q5. What is fig and fixture
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A jig is a type of tool used to control the location and/or motion of another tool. A fixture is a work-holding or support device used in the manufacturing industry.
• Jigs are used to guide cutting tools, while fixtures are used to hold workpieces in place during machining operations.

• Jigs and fixtures are commonly used in manufacturing processes such as welding, drilling, and milling.

• Examples of jigs include drill jigs, ...read more
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Q6. Tool ko guid krta hai and fixture job ko hold krta hai
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Q1. What is the difference between motor and generator?
Ans. 
Motors convert electrical energy into mechanical energy, while generators convert mechanical energy into electrical energy.
• Motors use electricity to produce motion, while generators use motion to produce electricity

• Motors have a rotor that spins within a stator, while generators have a rotor that is turned by an external force

• Examples of motors include electric fans and washing machines, while examples of generators in
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Q1. About work experience ?
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Q2. About job responsibilities
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Q1. What is line balancing?
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Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
• Involves distributing workload evenly among workstations

• Minimizes idle time and bottlenecks

• Improves productivity and efficiency

• Example: In an assembly line, tasks are allocated to different stations to ensure smooth flow of production
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Q2. What is pillars of TPM and it's benefits?
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TPM pillars are key principles for Total Productive Maintenance, leading to improved equipment reliability and productivity.
• Pillar 1: Autonomous Maintenance - Involving operators in routine maintenance tasks to prevent breakdowns.

• Pillar 2: Planned Maintenance - Scheduled maintenance activities to keep equipment in optimal condition.

• Pillar 3: Quality Maintenance - Ensuring equipment is capable of producing quality produ...read more
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Q3. What is 5s and explain it?
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5s is a methodology used to organize a workplace for efficiency and effectiveness by identifying and storing items used, maintaining the area and items, and sustaining the new order.
• Sort: Separate necessary items from unnecessary ones.

• Set in order: Arrange necessary items in a logical and efficient manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining th...read more
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Q4. What is bottlenecks
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Bottlenecks are points in a process where the flow of work is impeded or slowed down, causing delays and inefficiencies.
• Bottlenecks can occur due to limited resources, such as equipment or manpower

• Identifying and addressing bottlenecks is crucial for improving overall productivity

• Examples of bottlenecks include a machine that frequently breaks down, causing a backlog in production

• Implementing strategies like cross-trai...read more
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