Bajaj Electricals Production Engineer Interview Questions, Process, and Tips

Q1. Plasma welding principle & working method
Ans. 
Plasma welding uses a high-temperature ionized gas to melt and join metals together.
• Plasma welding involves creating an electrical arc between the workpiece and the electrode, ionizing the gas to form plasma.

• The high temperature of the plasma melts the metals being welded together.

• Plasma welding is commonly used for precision welding of thin materials or in applications where a high level of control is needed.

• Examples ...read more
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Q2. Brazing welding principle & working method
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Brazing welding is a joining process where a filler metal is melted and distributed between two or more close-fitting parts by capillary action.
• Brazing involves heating the base metals to a temperature above 450°C but below their melting point.

• The filler metal, usually in the form of a wire or preformed shape, is then melted and flows into the joint by capillary action.

• The filler metal must wet the base metals and form...read more
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Q1. Salary discussed
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Q1. Personal information & career growth
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Q2. Previous organisation responsibilities
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Q1. Tell about yourself
Ans. 
I am a dedicated and experienced Production Engineer with a strong background in manufacturing processes and quality control.
• Bachelor's degree in Mechanical Engineering

• 5+ years of experience in production engineering

• Proficient in CAD software and manufacturing processes

• Led a team to improve production efficiency by 20% in my previous role
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Q2. What is your role
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As a Production Engineer, my role involves overseeing the manufacturing process, ensuring efficiency, quality, and safety.
• Oversee the manufacturing process to ensure efficiency and quality

• Identify and troubleshoot any issues that arise during production

• Implement improvements to enhance productivity and reduce costs

• Collaborate with other departments to optimize processes and meet production goals
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Production planning, manpower handling, machine toolset

Q1. 5s, 3M,4M,kaizen, poka yoka, CTQ,CTP,
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Aptitude test

Q1. Gas charging installation
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Q2. Installation.demo .repair .gas charging.breakdown
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Q3. Full repair breakdown rms
Ans. 
The full repair breakdown rms refers to the detailed analysis of the repair process in a production environment.
• The full repair breakdown includes a step-by-step breakdown of the repair process.

• It provides information on the time taken for each step, the resources used, and any issues encountered.

• The breakdown helps identify bottlenecks, inefficiencies, and areas for improvement in the repair process.

• Examples of data c...read more
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Q4. Breakdown . compressor changing .pcb repair
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1.ac.2 repair.3demo.intalltiob

Q1. Describe production related issues
Ans. 
Production related issues can include equipment breakdowns, supply chain disruptions, and quality control problems.
• Equipment breakdowns can cause delays and halt production entirely.

• Supply chain disruptions can lead to shortages of raw materials or finished products.

• Quality control problems can result in defective products and damage to the company's reputation.

• Other issues may include inefficient processes, safety haz...read more
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Q1. Management related issues
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Q1. Think first second speak
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This question is asking me to respond quickly and without hesitation.
• I understand the importance of quick thinking in a production engineering role

• I will take a moment to gather my thoughts before responding

• I will provide a clear and concise answer to the best of my ability
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Q2. Show gratitude ,know the company
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Q3. Show intrest,not description
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Q1. Production related
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Q2. Industrial based
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