Senior Application Engineer

20+ Senior Application Engineer Interview Questions and Answers

Updated 8 Feb 2025
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Q1. What is acceleration and how it is important in Fiber laser cutting machine ?

Ans.

Acceleration is the rate of change of velocity over time, crucial in fiber laser cutting machines for achieving high cutting speeds and precision.

  • Acceleration determines how quickly the cutting head can move along the material being cut

  • Higher acceleration allows for faster cutting speeds without sacrificing precision

  • Acceleration affects the quality of the cut edges and the overall efficiency of the cutting process

  • Proper acceleration settings are essential for optimizing the p...read more

Q2. What is Jerk and how it is important in Fiber laser cutting machine ?

Ans.

Jerk is the rate of change of acceleration. It is important in fiber laser cutting machines to control the movement of the cutting head for precision cutting.

  • Jerk helps in controlling the acceleration and deceleration of the cutting head, leading to smoother and more precise cuts.

  • It is crucial in preventing overshoot and vibration during the cutting process.

  • By adjusting the jerk settings, operators can optimize the cutting speed and quality of the laser cutting machine.

  • Higher...read more

Q3. In an array of integers find the integer which is present odd number of times

Ans.

Use XOR operation to find the integer present odd number of times in an array of integers.

  • Iterate through the array and perform XOR operation on each integer

  • The result will be the integer present odd number of times

  • Example: [2, 3, 2, 3, 5] - XOR of all integers gives 5

Q4. What are active power and reactive power in an electrical system?

Ans.

Active power is the actual power consumed by a system, while reactive power is the power that oscillates between the system and the source.

  • Active power is the real power consumed by electrical devices and is measured in watts (W).

  • Reactive power is the power that flows back and forth between the source and the load, without performing any useful work.

  • The combination of active power and reactive power gives the total power in an electrical system, known as apparent power.

  • Power ...read more

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Q5. What are Modbus and BACnet in the context of a Building Management System (BMS)?

Ans.

Modbus and BACnet are communication protocols used in Building Management Systems (BMS) to enable devices to communicate with each other.

  • Modbus is a serial communication protocol commonly used for connecting industrial electronic devices. It is simple and easy to implement.

  • BACnet is a protocol specifically designed for building automation and control networks. It allows different devices from different manufacturers to communicate with each other.

  • Both Modbus and BACnet are us...read more

Q6. What are the different types of temperature sensors, and what do RTD and PT100 mean?

Ans.

Different types of temperature sensors include thermocouples, RTDs, thermistors, and infrared sensors. RTD stands for Resistance Temperature Detector and PT100 is a type of RTD.

  • Thermocouples: measure temperature based on voltage produced by two different metals joined together

  • RTDs (Resistance Temperature Detectors): measure temperature by changes in electrical resistance

  • Thermistors: measure temperature based on changes in electrical resistance

  • Infrared sensors: measure tempera...read more

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Q7. What is your understanding of Building Management Systems (BMS), and how do they function?

Ans.

BMS are systems that control and monitor building operations, such as HVAC, lighting, and security, to improve efficiency and occupant comfort.

  • BMS integrate various building systems to centralize control and monitoring.

  • They use sensors and actuators to collect data and adjust settings based on predefined parameters.

  • BMS can optimize energy usage, reduce maintenance costs, and improve occupant comfort.

  • Examples of BMS include Honeywell's Building Management System and Siemens De...read more

Q8. What are the different applications of SERVO MOTORS ?

Ans.

Servo motors are used in various applications such as robotics, CNC machines, 3D printers, and industrial automation.

  • Robotics: Servo motors are commonly used in robotic arms and drones for precise control of movement.

  • CNC machines: Servo motors are used in CNC machines for accurate positioning of cutting tools.

  • 3D printers: Servo motors control the movement of the print head and build platform in 3D printers.

  • Industrial automation: Servo motors are used in conveyor belts, packag...read more

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Q9. What is forward and backward flow in PID control system?

Ans.

Forward flow is the direct action of the controller on the process, while backward flow is the feedback from the process to the controller in a PID control system.

  • Forward flow is the control action that directly affects the process based on the setpoint and error signal.

  • Backward flow is the feedback mechanism where the process output is compared to the setpoint to generate an error signal for the controller.

  • In a PID control system, forward flow involves the proportional, inte...read more

Q10. What is the difference between G Code and M code ?

Ans.

G code is used to control the movement of the machine while M code is used to control machine functions.

  • G code is used for specifying the movement of the machine such as linear or circular interpolation.

  • M code is used for activating or deactivating machine functions like turning on/off coolant or spindle.

  • G codes are preparatory commands while M codes are miscellaneous commands.

  • Example: G01 is a G code for linear interpolation, M03 is an M code for spindle on clockwise rotatio...read more

Q11. How to choose voice alarm system in a building and justify

Ans.

Choose voice alarm system based on building size, occupancy, layout, and emergency response requirements.

  • Consider building size and layout to determine coverage area

  • Evaluate occupancy levels to ensure system can reach all occupants

  • Assess emergency response requirements to determine necessary features

  • Choose a system with clear and intelligible voice messages for effective communication

  • Ensure system complies with relevant regulations and standards, such as NFPA 72

  • Consider integ...read more

Q12. Types of protocol, how they work Types of wiring in plc and why European standard preferred to use sinking and Japanese Source.

Ans.

Explanation of types of protocols and wiring in PLC

  • Protocols are rules for communication between devices, such as Modbus, Profibus, and Ethernet/IP

  • Wiring in PLC can be sinking or sourcing, depending on the type of output module used

  • European standard prefers sinking wiring because it is safer and more reliable

  • Japanese standard prefers sourcing wiring because it is more cost-effective

  • Sinking wiring connects the load to the negative side of the power supply, while sourcing wirin...read more

Q13. Types of sensor and different types of electrical instruments that are used in industry and their working

Ans.

Various types of sensors and electrical instruments are used in industries for different purposes.

  • Sensors: temperature, pressure, level, flow, proximity, humidity, vibration, etc.

  • Electrical instruments: multimeter, oscilloscope, signal generator, power analyzer, etc.

  • Working of sensors and instruments depend on their type and purpose.

  • For example, a temperature sensor works by measuring the resistance or voltage change in a thermistor or RTD.

  • An oscilloscope displays the wavefor...read more

Q14. What is Absolute and Incremental encoder ?

Ans.

Absolute encoder provides unique position value for each position, while incremental encoder provides relative position changes.

  • Absolute encoder gives unique position value for each position

  • Incremental encoder provides relative position changes

  • Absolute encoder is used in applications where exact position is critical, like robotics

  • Incremental encoder is used in applications where speed and direction are more important, like motor control

Q15. How to use JAVA code in Oracle BPEL

Ans.

To use JAVA code in Oracle BPEL, you can create a Java Embedding activity within a BPEL process.

  • Create a Java Embedding activity within the BPEL process

  • Write the Java code within the Java Embedding activity

  • Compile the Java code and deploy the BPEL process

Q16. What is the full form of LASER ?

Ans.

Light Amplification by Stimulated Emission of Radiation

  • Stands for Light Amplification by Stimulated Emission of Radiation

  • Involves the emission of electromagnetic radiation

  • Used in various applications such as cutting, welding, medical procedures

Q17. What do you know about Schneider electric?

Ans.

Schneider Electric is a multinational corporation specializing in energy management and automation solutions.

  • Schneider Electric is a global leader in energy management and automation.

  • They provide solutions for various industries including residential, commercial, industrial, and infrastructure.

  • The company offers products such as circuit breakers, switches, sensors, and software.

  • Schneider Electric is known for its commitment to sustainability and innovation.

  • They have a presenc...read more

Q18. explain Integration BPM human task with SOA

Ans.

Integration of BPM human task with SOA involves connecting business processes with service-oriented architecture.

  • BPM human task defines the steps and actions required for a specific task in a business process.

  • SOA is an architectural style that enables the creation of loosely coupled, reusable services.

  • Integration involves connecting the human tasks defined in BPM with the services in SOA to automate and streamline business processes.

  • This integration allows for better coordina...read more

Q19. Difference between Pulsed laser and CW laser ?

Ans.

Pulsed lasers emit high-power bursts of energy, while CW lasers emit a continuous beam of lower power.

  • Pulsed lasers emit high-power bursts of energy in short pulses

  • CW lasers emit a continuous beam of lower power

  • Pulsed lasers are used for cutting, welding, and drilling

  • CW lasers are used for medical procedures like laser hair removal

Q20. Explain internal working of HashMap,Stream operations

Ans.

HashMap is a key-value data structure. Stream operations are used for processing collections of objects.

  • HashMap uses hashing to store and retrieve key-value pairs. It has constant time complexity for basic operations like get and put.

  • Stream operations are used for filtering, mapping, and reducing collections of objects. They are lazy and can be parallelized for better performance.

  • Examples of stream operations include filter(), map(), reduce(), and forEach().

Q21. What do you know about PID Loops.

Ans.

PID loops are a type of control loop feedback mechanism used in systems to maintain a desired setpoint by adjusting the process inputs.

  • PID stands for Proportional-Integral-Derivative, which are the three control terms used in the loop.

  • Proportional term responds to the current error value.

  • Integral term deals with the accumulation of past errors.

  • Derivative term predicts future errors based on the rate of change.

  • PID loops are commonly used in industrial automation, robotics, and...read more

Q22. DSA problem longest subarray with given sum k

Ans.

Find the longest subarray with sum k in an array.

  • Use a hashmap to store the prefix sum and its index.

  • Iterate through the array and check if the current prefix sum - k exists in the hashmap.

  • If it exists, update the maximum length of subarray.

  • Return the maximum length of subarray.

Q23. What do you know about BMS

Ans.

BMS stands for Building Management System, used to monitor and control building systems like HVAC, lighting, and security.

  • BMS helps optimize energy usage and improve building efficiency.

  • It can integrate various systems like HVAC, lighting, security, and fire alarms for centralized control.

  • BMS can provide real-time data and analytics for better decision-making in building management.

  • Examples of BMS vendors include Siemens, Johnson Controls, and Honeywell.

Q24. How does delete operator works

Ans.

The delete operator removes a property from an object.

  • Used to delete a property from an object

  • Does not affect the object's prototype chain

  • Returns true if the property is successfully deleted, false otherwise

Q25. Difference between ArrayList and LinkedList

Ans.

ArrayList is implemented as a resizable array, LinkedList is implemented as a doubly linked list.

  • ArrayList provides fast random access, LinkedList provides fast insertion and deletion.

  • ArrayList uses more memory as it needs to allocate a fixed size array, LinkedList uses more memory for storing references to next and previous elements.

  • Example: ArrayList is suitable for scenarios where random access is required, LinkedList is suitable for scenarios where frequent insertion and ...read more

Q26. Why String is immutable

Ans.

String is immutable in Java to ensure security, thread safety, and optimization.

  • Immutable strings are thread-safe as they cannot be modified concurrently by multiple threads.

  • Immutable strings prevent security vulnerabilities like SQL injection attacks.

  • Immutable strings allow for string interning, reducing memory usage and improving performance.

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Q27. Explain internal working of hashmap

Ans.

HashMap is a data structure that stores key-value pairs and uses hashing to quickly retrieve values based on keys.

  • HashMap internally uses an array of linked lists to store key-value pairs.

  • When a key-value pair is added, the key is hashed to determine the index in the array where it will be stored.

  • If multiple keys hash to the same index, a linked list is used to handle collisions.

  • To retrieve a value, the key is hashed again to find the index and then the linked list is searche...read more

Q28. Company policy of safety

Ans.

Company policy of safety is crucial for ensuring the well-being of employees and preventing accidents.

  • Company policy should prioritize the safety and health of employees

  • Regular safety training and drills should be conducted

  • Safety equipment should be provided and maintained properly

  • Incident reporting and investigation procedures should be in place

  • Compliance with safety regulations and standards is essential

Q29. Positioner detail explanation.

Ans.

Positioner is a device used to accurately position an object or tool in a specific location.

  • Positioners are commonly used in manufacturing for precise assembly of components.

  • They can be manual, semi-automatic, or fully automatic.

  • Examples include robotic arms in automotive assembly lines and CNC machines in machining.

  • Positioners often use sensors and actuators to achieve accurate positioning.

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