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Preventive maintenance is a proactive approach to maintaining equipment to prevent failures and extend its lifespan.
Involves regular inspections and servicing of equipment.
Examples include oil changes in vehicles and lubrication of machinery.
Helps identify potential issues before they lead to breakdowns.
Can reduce overall maintenance costs by avoiding major repairs.
Scheduled maintenance tasks can be based on time inter
A belt drive is a mechanical system that transmits power between shafts using flexible belts.
Consists of pulleys and a belt that connects them.
Commonly used in vehicles for power transmission (e.g., serpentine belts).
Can be classified into open and crossed belt drives.
Used in machinery like conveyor systems and lathes.
Advantages include smooth operation and reduced vibration.
There are several types of gearboxes, each designed for specific applications and performance requirements.
1. Manual Gearbox: Common in cars, allows driver to change gears manually.
2. Automatic Gearbox: Automatically changes gears based on speed and load, used in most modern vehicles.
3. Continuously Variable Transmission (CVT): Provides seamless acceleration without distinct gear shifts, found in some hybrids.
4. Dual-C...
Breakdowns can occur due to mechanical failure, human error, or environmental factors affecting system performance.
Mechanical failure: Wear and tear of components, e.g., a broken gear in a gearbox.
Human error: Incorrect assembly or operation, e.g., improper torque settings leading to joint failure.
Environmental factors: Extreme temperatures causing material fatigue, e.g., metal components cracking in cold weather.
Lack ...
To solve a breakdown, identify the cause, analyze the situation, implement solutions, and monitor results for effectiveness.
Identify the root cause: Use tools like the 5 Whys or Fishbone Diagram to pinpoint the issue.
Analyze the situation: Gather data on the breakdown, such as operating conditions and maintenance history.
Implement solutions: Develop a plan to address the cause, such as repairing equipment or changing p...
I applied via Referral
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posted on 26 Jul 2021
A chiller is a machine that removes heat from a liquid via a vapor-compression or absorption refrigeration cycle. An AHU (Air Handling Unit) is a device used to regulate and circulate air as part of a heating, ventilating, and air-conditioning (HVAC) system.
Chillers are commonly used in commercial and industrial buildings to cool water or other fluids for air conditioning or process cooling.
AHUs are responsible for con...
I applied via Company Website
Answering questions on Vogele paver screed function and diesel engine BS iv & BS VI
Vogele paver screed function involves leveling and compacting asphalt or concrete surfaces
Temper/pressure bar applications involve adjusting the temperature and pressure of the screed to achieve desired results
BS IV and BS VI are emission standards for diesel engines, with BS VI being more stringent and requiring advanced technology to r...
posted on 17 Nov 2021
I applied via Campus Placement and was interviewed before Nov 2020. There were 3 interview rounds.
Gears are mechanical components that transmit power and motion between rotating shafts. There are various types of gears.
Spur gears are the most common type and have straight teeth.
Helical gears have angled teeth and provide smoother operation.
Bevel gears transmit power between shafts that are not parallel.
Worm gears have a screw-like thread and are used for high reduction ratios.
Planetary gears have a central gear tha...
Stress is the force applied per unit area, while strain is the deformation caused by stress.
Stress is measured in units of force per unit area, such as pounds per square inch (psi) or newtons per square meter (N/m²).
Strain is the ratio of the change in length or shape of an object to its original length or shape.
Stress and strain are related by the material's modulus of elasticity, which is a measure of how much the ma...
A centrifugal pump is a mechanical device that uses centrifugal force to transport fluids. There are two types: radial and axial.
Centrifugal pumps are commonly used in industrial and domestic applications.
Radial pumps have a volute casing and are used for low flow and high head applications.
Axial pumps have a propeller and are used for high flow and low head applications.
Centrifugal pumps are easy to install and mainta...
SI and CI engines are types of internal combustion engines used in vehicles and machinery.
SI engine stands for Spark Ignition engine, also known as gasoline engine.
CI engine stands for Compression Ignition engine, also known as diesel engine.
SI engines use a spark plug to ignite the fuel-air mixture, while CI engines use compression to ignite the fuel.
SI engines are commonly used in cars, motorcycles, and small machine...
Knocking is a phenomenon where the air-fuel mixture in the engine cylinder ignites spontaneously before the spark plug fires.
Knocking is also known as detonation or pinging.
It can cause engine damage if not addressed.
It occurs when the air-fuel mixture in the cylinder ignites prematurely due to high pressure and temperature.
It can be caused by low-quality fuel, incorrect ignition timing, or engine overheating.
To preven...
Design inputs for s&t heat exchanger
Fluid type and flow rate
Temperature range and desired heat transfer rate
Pressure drop limitations
Material selection for tubes and fins
Space and weight constraints
Environmental factors such as corrosion and fouling
Operating conditions and maintenance requirements
posted on 12 Apr 2021
posted on 5 Aug 2023
I applied via Referral and was interviewed before Aug 2022. There were 2 interview rounds.
Types of gear boxes and gears commonly used in mechanical engineering include spur gears, helical gears, bevel gears, and worm gears.
Spur gears: most common type, straight teeth parallel to the gear axis
Helical gears: angled teeth for smoother and quieter operation
Bevel gears: used to change the direction of rotation
Worm gears: used for high reduction ratios and high torque applications
Types of conveyors include belt, roller, chain, screw, and pneumatic. Maintenance involves regular inspection, cleaning, lubrication, and replacing worn parts.
Types of conveyors: belt, roller, chain, screw, pneumatic
Maintenance tasks: regular inspection, cleaning, lubrication, replacing worn parts
Examples: Belt conveyor used in manufacturing plants, roller conveyor in warehouses
Troubleshooting blowers and compressors involves identifying and resolving issues with their operation.
Start by checking for any unusual noises or vibrations coming from the blower or compressor.
Inspect the filters and ensure they are clean and not clogged, as this can affect performance.
Check for any leaks in the system, as this can lead to a decrease in efficiency.
Verify that all connections and components are secure...
Overhauling gear boxes and fans compressors involves disassembling, inspecting, repairing, and reassembling the components to ensure optimal performance.
Disassemble the gear boxes and fans compressors carefully to inspect for any wear or damage
Replace any worn out or damaged parts with new ones
Clean and lubricate all components before reassembling
Perform tests to ensure proper functioning after overhaul
Document the ove
I applied via Recruitment Consulltant and was interviewed in May 2023. There were 2 interview rounds.
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Mechanical Engineer
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