Tata Motors Senior Production Manager Interview Questions and Answers for Experienced

Q1. What is automobile industries
Ans. 
Automobile industries refer to companies involved in the design, manufacturing, marketing, and selling of motor vehicles.
• Automobile industries encompass a wide range of companies, including car manufacturers, suppliers of automotive parts, and dealerships.

• These industries play a crucial role in the global economy, providing employment opportunities and contributing to technological advancements.

• Examples of well-known a...read more
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Q2. How many types of break
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There are two main types of breaks: rest breaks and meal breaks.
• Rest breaks are short breaks during the workday where employees can rest and relax for a few minutes.

• Meal breaks are longer breaks typically taken during lunch or dinner time to eat and recharge.

• Some companies may also offer additional types of breaks such as smoking breaks or stretching breaks.

• Breaks are important for employee productivity and well-being.
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Q3. What is hard work and smart work
Ans. Hardwork means spending long hours on a task or series of task, smartwork involve complete the same account of work, with same quality
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Q4. What is full form of cnc
Ans. 
Computer Numerical Control
• Stands for Computer Numerical Control

• Used in manufacturing processes to control machining tools and equipment

• Automates the operation of machines based on pre-programmed sequences of commands

• Examples include CNC milling machines, CNC lathes, CNC routers
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Q5. What is automobile ind
Ans. 
The automobile industry refers to the production and sale of vehicles, including cars, trucks, and motorcycles.
• The automobile industry is a major sector of the economy, involving the design, development, manufacturing, and sale of vehicles.

• It includes a wide range of companies such as car manufacturers, parts suppliers, dealerships, and repair shops.

• Key players in the industry include companies like Toyota, Ford, Gener...read more
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Q6. What is work for supervisor
Ans. Managing the work flow and training new hires and how they can best derver
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Q7. How many types of gear
Ans. 
There are several types of gears including spur gears, helical gears, bevel gears, worm gears, etc.
• Spur gears are the most common type, with straight teeth parallel to the gear axis.

• Helical gears have angled teeth for smoother and quieter operation.

• Bevel gears have cone-shaped teeth for intersecting shafts at different angles.

• Worm gears have a screw-like appearance and are used for high torque applications.
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Q1. How many types of gear
Ans. 
There are several types of gears including spur gears, helical gears, bevel gears, worm gears, etc.
• Spur gears

• Helical gears

• Bevel gears

• Worm gears

• Rack and pinion gears
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Q1. How to analyse trouble shoot
Ans. 
Troubleshooting involves identifying, analyzing, and solving problems in a systematic manner.
• Identify the problem by gathering information and observing the issue

• Analyze the possible causes of the problem using logical reasoning and data

• Develop a plan to address the root cause of the issue

• Implement the solution and test to ensure it resolves the problem

• Document the troubleshooting process for future reference
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Q2. POKO YOKO *Analyse by 4M
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Q3. Fish born diagram
Ans. 
A fishbone diagram, also known as Ishikawa diagram, is a visual tool used to analyze potential causes of a problem.
• Also known as Ishikawa diagram

• Used to analyze potential causes of a problem

• Categories typically include people, process, environment, equipment, and materials
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Q1. What is cycle time and take time
Ans. 
Cycle time is the total time taken to complete a process, while takt time is the time available to complete a process.
• Cycle time includes both processing time and any wait time in between tasks

• Takt time is calculated as available production time divided by customer demand

• For example, if a production line has a cycle time of 10 minutes and a takt time of 5 minutes, it means the line can produce 2 units every 10 minutes
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Q1. Basic of engine
Ans. Engine Function, 4 Stroke work Petrol diesel engine difference
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Q1. Assembly related
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Q1. Process method and problem solving
Ans. 
Process method and problem solving involves identifying issues in production processes and implementing solutions.
• Identify root causes of production issues

• Implement process improvements to prevent future problems

• Utilize problem-solving techniques like root cause analysis and 5 Whys

• Collaborate with team members to brainstorm solutions

• Monitor and evaluate the effectiveness of implemented solutions
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Q1. Whats ur long term goal
Ans. To be in a gud level in ur company
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Q1. What do u know about kaizens
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Car manufacturing, and production

Q1. 5s must, safety precautions
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Q2. Behavior, punctuality
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Q3. Work responsibility
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Q4. Friendly work in production department
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Q5. What is aim your life
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Q1. 1.What is hydro grip? 2. Plate size of your machine? 3. How to controle runout of tool? 4. Drawing knowledge ?
Ans. 
Answers to questions related to Production Engineering
• Hydro grip is a type of tool holder that uses hydraulic pressure to clamp the tool

• Plate size of the machine depends on the specific machine being used

• Runout of tool can be controlled by using a precision collet or chuck, checking for wear and damage, and ensuring proper tool alignment

• Drawing knowledge is important for understanding technical specifications and toler
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Q2. 1. Explain your part programming which used in machine? 2. Tool explain which used this component?
Ans. 
I create part programs for machines and select appropriate tools for the job.
• I use computer-aided manufacturing (CAM) software to create part programs for machines.

• I consider factors such as material, tooling, and machine capabilities when programming.

• I select appropriate tools for the job based on factors such as material, geometry, and surface finish requirements.

• Examples of tools I may use include drills, end mills,...read more
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Bajaj auto department role, about themes Full form,some basic aptitude

Q1. About my roles, problem solving, quality related issues ,TPM pillers
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Q2. JH stickers,JH management,PPC role
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