Automotive Manufacturers Production Engineer Interview Questions, Process, and Tips

Troubleshooting involves identifying, analyzing, and solving problems in a systematic manner.

• Identify the problem by gathering information and observing the issue

• Analyze the possible causes of the problem using logical reasoning and data

• Develop a plan to address the root cause of the issue

• Implement the solution and test to ensure it resolves the problem

• Document the troubleshooting process for future reference

A fishbone diagram, also known as Ishikawa diagram, is a visual tool used to analyze potential causes of a problem.

• Also known as Ishikawa diagram

• Used to analyze potential causes of a problem

• Categories typically include people, process, environment, equipment, and materials

Cycle time is the total time taken to complete a process, while takt time is the time available to complete a process.

• Cycle time includes both processing time and any wait time in between tasks

• Takt time is calculated as available production time divided by customer demand

• For example, if a production line has a cycle time of 10 minutes and a takt time of 5 minutes, it means the line can produce 2 units every 10 minutes

Two-stroke and four-stroke engines differ in their cycle of operation and efficiency.

• Two-stroke engines complete a power cycle in two strokes of the piston, while four-stroke engines complete it in four strokes.

• Two-stroke engines have a simpler design and are lighter, but they consume more fuel and produce more emissions.

• Four-stroke engines are more fuel-efficient and produce less pollution, but they are heavier and mo...read more